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automotive alternator question - OT

 
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sportav8r(at)gmail.com
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PostPosted: Fri Oct 20, 2006 4:29 pm    Post subject: automotive alternator question - OT Reply with quote

Just when I thought I knew a little something from building airplanes
and hanging out here for five years or so...

Yesterday my wife was driving my son's 99 Hyundai when warning lights
began to appear one by one- battery, emergency brake, air bag; then
the speedometer and tach indications went to zero, and finally the
engine itself quit running. She phoned me at the office, and I told
her that she had just described a classic alternator failure with
subsequent run-down of the remaining energy in the battery. We
confirmed that the alternator belt had not broken, but there was
little to do but call for help. Help arrived, gave her a jump start;
she was able to drive part way to the repair shop when the same
sequence repeated itself. The second jump start got her the rest of
the way to the repair bay.

We called today, expecting the bill to be large, but it was under
$100. When I got there to talk to the mechanic, I told him I had
expected an alternator replacement to be part of the plan. He assured
me that only the battery was faulty, and that the alternator was
"putting out 14.3" so all was well. I asked how the car could die
electrically when the engine was running, and he gave me a sympathetic
look and began to explain how generators put out direct current, but
the new-fangled alternators put out _alternating current_ and they
need a battery to keep them excited. I pretended to take it all in
and thanked him, paid the bill, and told the wife to ride home close
behind me, because with an ailing alternator, I likely had only the
joules in the battery to make the half-hour trip in the dark. I did
my best to keep the electrical loads light, as if running on the e-bus
in the scud Wink

To my surprise, the alternator indeed seems to be charging normally,
and the new battery installation seems to have mysteriously fixed
things.

Now, I know there is no way that a battery continually feeds current
into an alternator to keep it going, else charging the battery from
the alternator would be a losing proposition. And I certianly hope
that there is no way a dead battery is going to somehow take out my
dual alternator Z-13/8 architecture, but I cannot reconcile that hope
with what seems to have happened to my car electrical system here.
Tell me I'm not crazy, and that it doesn't take a battery to keep an
alternator alive once excited (the same battery that minutes before
cranked the engine for starting), that the battery is only there for
filtering the 3-phase rectified DC when in cruise mode, and I'll
believe you. But I'll still wonder what happened to the car
yesterday...

-Bill B


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PostPosted: Fri Oct 20, 2006 7:39 pm    Post subject: automotive alternator question - OT Reply with quote

Bill Boyd wrote:
Quote:
But I'll still wonder what happened to the car
yesterday...

Bill, does the alternators B-lead connect at the battery post? I may be

very wrong, but I seem to recall an old Nissan truck I owned being wired
that way. If it is the case, a dirty battery cable termination would
give exactly the symptoms you describe, and would be cured by replacing
the battery (the connector gets jostled around, knocking out the
corrosion long enough to make it home).


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PostPosted: Sat Oct 21, 2006 3:58 am    Post subject: automotive alternator question - OT Reply with quote

In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time, sportav8r(at)gmail.com writes:
Quote:
Now, I know there is no way that a battery continually feeds current
into an alternator to keep it going, else charging the battery from
the alternator would be a losing proposition. And I certianly hope
that there is no way a dead battery is going to somehow take out my
dual alternator Z-13/8 architecture, but I cannot reconcile that hope
with what seems to have happened to my car electrical system here.
Tell me I'm not crazy, and that it doesn't take a battery to keep an
alternator alive once excited (the same battery that minutes before
cranked the engine for starting), that the battery is only there for
filtering the 3-phase rectified DC when in cruise mode, and I'll
believe you.  But I'll still wonder what happened to the car
yesterday...

-Bill B

===================================
Bill:

There are MANY new things happening to cars today. As soon as you mentioned HYUNDAI I knew what your problem was... IS.

It is NOT solved yet. The new battery will keep the car going for a few more weeks but the problem MAY surely pop up again. The battery was border line due to the problem and did require replacing, maybe not immediately. Still the new battery is a move in the right direction. 

You did not mention the year and model of the Hyundai.

When I said new things happening to cars; there is a different way of utilizing a car's charging system today. The alternator is still the same and the voltage regulator is still the same but with car computer systems and trying to squeeze more HP from a smaller engine there is a new twist.  The computer takes the alternator TOTALLY out of the electrical system and it does this for more of a DOWN TIME on the duty cycle. An alternator uses between 2 to 5 HP during operation. By taking the alternator out of the system you return that HP so it can be sent to the wheels and use less gas. Now, not all computerized cars do this ... what year and model is yours?

Also, newer cars with an alternator CAN run without a battery. NOT for a very long time ... It is know as the Get Home Mode. In the OLD days with Generators this was the NORM. But, just like in a plane's system a GOOD battery is required to let the alternator have an output.  If the battery dies there is NO voltage for the alternators field ... ergo ... No alternator output. New cars are similar but utilize a large value capacitor to TRY to keep the alternator running. The "TC"  Time Constant is slow so IF you shed load it will TRY to get you home.  No, I did not design this system so I don't know any more about it.

I have a Hyundai and I have had the same problem and here is a hit.  What is it, that I bitch about on planes all the time, that always starts the same old deadhead thought patterns and emails? Well, that is exactly what is wrong with your car. Repair Time - 15 minutes.




Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada


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PostPosted: Sat Oct 21, 2006 4:57 am    Post subject: automotive alternator question - OT Reply with quote

Thanks, Barry, Ernest,

The car is 99 Sonata, on its second engine but first alternator.
Wife reports the pos battery terminal was very corroded when she
looked under the hood before the repair. Perhaps a sigificant finding
and the whole explanation.

I still struggle to understand how an alternator can carry ship;'s
loads, and recharge the battery after cranking, if the computer
disconnects it in cruise, as well as how an alternator that has been
excited and spun up, making power, can fail to maintain its own field
current even in the absence of a battery. This characterisitc, if
true, is an annoyance in a car; it might be an Achilles heel in a
Z-architecture electrical system, if it means that a dead or even
corroded battery could take out battery and alternator with a most no
warning. I really want to understand this potential failure mode.

Not meaning to offend anyone, I hope the designer of the
Z-architectures will himself weigh in and elucidate me. Meanwhile, I
shall pop the hood and inspect the repairs myself in the light of day,
with VOM in hand. Bob...?

-Bill B

On 10/21/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
Quote:

In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time,
sportav8r(at)gmail.com writes:
Now, I know there is no way that a battery continually feeds current
into an alternator to keep it going, else charging the battery from
the alternator would be a losing proposition. And I certianly hope
that there is no way a dead battery is going to somehow take out my
dual alternator Z-13/8 architecture, but I cannot reconcile that hope
with what seems to have happened to my car electrical system here.
Tell me I'm not crazy, and that it doesn't take a battery to keep an
alternator alive once excited (the same battery that minutes before
cranked the engine for starting), that the battery is only there for
filtering the 3-phase rectified DC when in cruise mode, and I'll
believe you. But I'll still wonder what happened to the car
yesterday...

-Bill B
===================================
Bill:

There are MANY new things happening to cars today. As soon as you mentioned
HYUNDAI I knew what your problem was... IS.

It is NOT solved yet. The new battery will keep the car going for a few
more weeks but the problem MAY surely pop up again. The battery was border
line due to the problem and did require replacing, maybe not immediately.
Still the new battery is a move in the right direction.

You did not mention the year and model of the Hyundai.

When I said new things happening to cars; there is a different way of
utilizing a car's charging system today. The alternator is still the same
and the voltage regulator is still the same but with car computer systems
and trying to squeeze more HP from a smaller engine there is a new twist.
The computer takes the alternator TOTALLY out of the electrical system and
it does this for more of a DOWN TIME on the duty cycle. An alternator uses
between 2 to 5 HP during operation. By taking the alternator out of the
system you return that HP so it can be sent to the wheels and use less gas.
Now, not all computerized cars do this ... what year and model is yours?

Also, newer cars with an alternator CAN run without a battery. NOT for a
very long time ... It is know as the Get Home Mode. In the OLD days with
Generators this was the NORM. But, just like in a plane's system a GOOD
battery is required to let the alternator have an output. If the battery
dies there is NO voltage for the alternators field ... ergo ... No
alternator output. New cars are similar but utilize a large value capacitor
to TRY to keep the alternator running. The "TC" Time Constant is slow so
IF you shed load it will TRY to get you home. No, I did not design this
system so I don't know any more about it.

I have a Hyundai and I have had the same problem and here is a hit. What is
it, that I bitch about on planes all the time, that always starts the same
old deadhead thought patterns and emails? Well, that is exactly what is
wrong with your car. Repair Time - 15 minutes.


Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada
http://www.matronics.com/Navigator?AeroElectric-List



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lists(at)stevet.net
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PostPosted: Sat Oct 21, 2006 5:45 am    Post subject: automotive alternator question - OT Reply with quote

First thing - you pay attention to those kind of things when you do
your routine maintenance. Second, this is another good reason for
Bob's advice to replace batteries at every annual, or, with dual
battery systems, dump #2 battery, rotate #1 into #2, and replace #1
every annual. The one habit we get into with cars is to try and milk
every ounce of battery life we can and wait to replace them until
they are dead in the water. There are many inexpensive battery
options out there where you can replace every annual and not worry
about it.

Best Regards,

Steve Thomas

____________________________________________________________________
On Oct 21, 2006, at 5:55 AM, Bill Boyd wrote:

Quote:

<sportav8r(at)gmail.com>

Thanks, Barry, Ernest,

The car is 99 Sonata, on its second engine but first alternator.
Wife reports the pos battery terminal was very corroded when she
looked under the hood before the repair. Perhaps a sigificant finding
and the whole explanation.

I still struggle to understand how an alternator can carry ship;'s
loads, and recharge the battery after cranking, if the computer
disconnects it in cruise, as well as how an alternator that has been
excited and spun up, making power, can fail to maintain its own field
current even in the absence of a battery. This characterisitc, if
true, is an annoyance in a car; it might be an Achilles heel in a
Z-architecture electrical system, if it means that a dead or even
corroded battery could take out battery and alternator with a most no
warning. I really want to understand this potential failure mode.

Not meaning to offend anyone, I hope the designer of the
Z-architectures will himself weigh in and elucidate me. Meanwhile, I
shall pop the hood and inspect the repairs myself in the light of day,
with VOM in hand. Bob...?

-Bill B

On 10/21/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
>
> In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time,
> sportav8r(at)gmail.com writes:
> Now, I know there is no way that a battery continually feeds current
> into an alternator to keep it going, else charging the battery from
> the alternator would be a losing proposition. And I certianly hope
> that there is no way a dead battery is going to somehow take out my
> dual alternator Z-13/8 architecture, but I cannot reconcile that hope
> with what seems to have happened to my car electrical system here.
> Tell me I'm not crazy, and that it doesn't take a battery to keep an
> alternator alive once excited (the same battery that minutes before
> cranked the engine for starting), that the battery is only there for
> filtering the 3-phase rectified DC when in cruise mode, and I'll
> believe you. But I'll still wonder what happened to the car
> yesterday...
>
> -Bill B
> ===================================
> Bill:
>
> There are MANY new things happening to cars today. As soon as you
> mentioned
> HYUNDAI I knew what your problem was... IS.
>
> It is NOT solved yet. The new battery will keep the car going for
> a few
> more weeks but the problem MAY surely pop up again. The battery
> was border
> line due to the problem and did require replacing, maybe not
> immediately.
> Still the new battery is a move in the right direction.
>
> You did not mention the year and model of the Hyundai.
>
> When I said new things happening to cars; there is a different way of
> utilizing a car's charging system today. The alternator is still
> the same
> and the voltage regulator is still the same but with car computer
> systems
> and trying to squeeze more HP from a smaller engine there is a new
> twist.
> The computer takes the alternator TOTALLY out of the electrical
> system and
> it does this for more of a DOWN TIME on the duty cycle. An
> alternator uses
> between 2 to 5 HP during operation. By taking the alternator out
> of the
> system you return that HP so it can be sent to the wheels and use
> less gas.
> Now, not all computerized cars do this ... what year and model is
> yours?
>
> Also, newer cars with an alternator CAN run without a battery.
> NOT for a
> very long time ... It is know as the Get Home Mode. In the OLD
> days with
> Generators this was the NORM. But, just like in a plane's system
> a GOOD
> battery is required to let the alternator have an output. If the
> battery
> dies there is NO voltage for the alternators field ... ergo ... No
> alternator output. New cars are similar but utilize a large value
> capacitor
> to TRY to keep the alternator running. The "TC" Time Constant is
> slow so
> IF you shed load it will TRY to get you home. No, I did not
> design this
> system so I don't know any more about it.
>
> I have a Hyundai and I have had the same problem and here is a
> hit. What is
> it, that I bitch about on planes all the time, that always starts
> the same
> old deadhead thought patterns and emails? Well, that is exactly
> what is
> wrong with your car. Repair Time - 15 minutes.
>
>
> Barry
> "Chop'd Liver"
>
> "Show them the first time, correct them the second time, kick them
> the third
> time."
> Yamashiada
> http://www.matronics.com/Navigator?AeroElectric-List
>




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khorton01(at)rogers.com
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PostPosted: Sat Oct 21, 2006 6:00 am    Post subject: automotive alternator question - OT Reply with quote

On 21 Oct 2006, at 08:55, Bill Boyd wrote:

Quote:

<sportav8r(at)gmail.com>

Thanks, Barry, Ernest,

The car is 99 Sonata, on its second engine but first alternator.
Wife reports the pos battery terminal was very corroded when she
looked under the hood before the repair. Perhaps a sigificant finding
and the whole explanation.

I still struggle to understand how an alternator can carry ship;'s
loads, and recharge the battery after cranking, if the computer
disconnects it in cruise, as well as how an alternator that has been
excited and spun up, making power, can fail to maintain its own field
current even in the absence of a battery. This characterisitc, if
true, is an annoyance in a car; it might be an Achilles heel in a
Z-architecture electrical system, if it means that a dead or even
corroded battery could take out battery and alternator with a most no
warning. I really want to understand this potential failure mode.

Not meaning to offend anyone, I hope the designer of the
Z-architectures will himself weigh in and elucidate me. Meanwhile, I
shall pop the hood and inspect the repairs myself in the light of day,
with VOM in hand. Bob...?

It would be interesting to know where the field current comes from,
and where the various automotive systems are getting their power
(i.e. lights, fuel pumps, EFI, etc).

If the "smart" voltage regulator actually shuts the alternator down
during some periods, and the alternator had become electrically
disconnected from the battery due to corrosion on the battery post,
and the field current was getting its power from the alternator
output, then it is plausible that there would be no way to start the
alternator back up again.

But, how were the other systems able to get the power they needed?
Will the other systems run at lower voltages than is required to
start the alternator back up again?

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8


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PostPosted: Sat Oct 21, 2006 3:45 pm    Post subject: automotive alternator question - OT Reply with quote

Follow-up:

My son took the car this morning while I was out flying around, and
before I could check the charging system with a DVM to verify
alternator output. The ensuing events restored my confidence in the
laws of physics and what understanding I thought I had in how
alternators work (smart regulators being another story, I will
concede). The call to come give him a jump start-came about dusk. We
drove the car a few blocks to the repair garage in town, where it will
remain until a new alternator (one that makes current Wink is
installed.

I hate to flog a new battery into deep discharge the first day I own
it, but at least this time it happened near home, and just as I
thought it would/should with an alternator that almost had to be
inoperative, given the scenario yesterday. Restores my faith in my
understanding of electrical systems, but not in shade tree mechanics.

Probably nothing to see here, folks... just move along... nothing to see here...

Sorry to clog list bandwidth with a problem like this, but the guy
really had me doubting my basic understanding of alternators and
therefore the integrity of my OBAM charging system as well.

-Bill B

On 10/21/06, Kevin Horton <khorton01(at)rogers.com> wrote:
Quote:


On 21 Oct 2006, at 08:55, Bill Boyd wrote:

>
> <sportav8r(at)gmail.com>
>
> Thanks, Barry, Ernest,
>
> The car is 99 Sonata, on its second engine but first alternator.
> Wife reports the pos battery terminal was very corroded when she
> looked under the hood before the repair. Perhaps a sigificant finding
> and the whole explanation.
>
> I still struggle to understand how an alternator can carry ship;'s
> loads, and recharge the battery after cranking, if the computer
> disconnects it in cruise, as well as how an alternator that has been
> excited and spun up, making power, can fail to maintain its own field
> current even in the absence of a battery. This characterisitc, if
> true, is an annoyance in a car; it might be an Achilles heel in a
> Z-architecture electrical system, if it means that a dead or even
> corroded battery could take out battery and alternator with a most no
> warning. I really want to understand this potential failure mode.
>
> Not meaning to offend anyone, I hope the designer of the
> Z-architectures will himself weigh in and elucidate me. Meanwhile, I
> shall pop the hood and inspect the repairs myself in the light of day,
> with VOM in hand. Bob...?

It would be interesting to know where the field current comes from,
and where the various automotive systems are getting their power
(i.e. lights, fuel pumps, EFI, etc).

If the "smart" voltage regulator actually shuts the alternator down
during some periods, and the alternator had become electrically
disconnected from the battery due to corrosion on the battery post,
and the field current was getting its power from the alternator
output, then it is plausible that there would be no way to start the
alternator back up again.

But, how were the other systems able to get the power they needed?
Will the other systems run at lower voltages than is required to
start the alternator back up again?

Kevin Horton RV-8 (finishing kit)
Ottawa, Canada
http://www.kilohotel.com/rv8


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Guest





PostPosted: Sun Oct 22, 2006 3:21 am    Post subject: automotive alternator question - OT Reply with quote

In a message dated 10/21/2006 7:48:22 PM Eastern Standard Time, sportav8r(at)gmail.com writes:
Quote:
. The call to come give him a jump start-came about dusk. We
drove the car a few blocks to the repair garage in town, where it will
remain until a new alternator (one that makes current Wink is
installed.

=============================================
Kevin:

The problem is NOT the alternator!

Your alternator is in PERFECT CONDITION, it is WORKING.


Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada


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PostPosted: Sun Oct 22, 2006 3:28 am    Post subject: automotive alternator question - OT Reply with quote

In a message dated 10/21/2006 9:48:10 AM Eastern Standard Time, lists(at)stevet.net writes:
Quote:
this is another good reason for
Bob's advice to replace batteries at every annual

============================
Is it REALLY you Bob that started this Wives Tail? I would say Old Wives Tail, but you are not that old yet.


Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada


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PostPosted: Sun Oct 22, 2006 5:09 am    Post subject: automotive alternator question - OT Reply with quote

Barry,

You are welcome to email me direct with your theory on what, besides
an alternator malfunction, will allow two batteries in 2 days to be
sucked dry during operation of the vehicle. This has reached the
point where it is of dubious aircraft electrical relevance and should
be taken off-list.

And if you'll call me "Bill" instead of "Kevin," I'll resist the
inexplicable urge to call you "George" or Paul" Wink

-Bill

On 10/22/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
Quote:

In a message dated 10/21/2006 7:48:22 PM Eastern Standard Time,
sportav8r(at)gmail.com writes:
. The call to come give him a jump start-came about dusk. We
drove the car a few blocks to the repair garage in town, where it will
remain until a new alternator (one that makes current Wink is
installed.
=============================================
Kevin:

The problem is NOT the alternator!

Your alternator is in PERFECT CONDITION, it is WORKING.
Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada

http://www.matronics.com/Navigator?AeroElectric-List



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PostPosted: Sun Oct 22, 2006 5:12 am    Post subject: automotive alternator question - OT Reply with quote

If I recall correctly, Bob advocates periodic battery replacement (TWO
year interval) in lieu of more involved capacity testing, which some
of us find less convenient. I for one have found plenty of use for
the Odyssey "pulls" in my lawn tractors, emergency home generator, and
amateur radio applications. I find his advice eminently practical for
my purposes, and will continue to follow it.

-Bill B

On 10/22/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
Quote:

In a message dated 10/21/2006 9:48:10 AM Eastern Standard Time,
lists(at)stevet.net writes:
this is another good reason for
Bob's advice to replace batteries at every annual
============================
Is it REALLY you Bob that started this Wives Tail? I would say Old Wives
Tail, but you are not that old yet.
Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada
http://www.matronics.com/Navigator?AeroElectric-List



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PostPosted: Sun Oct 22, 2006 6:03 am    Post subject: automotive alternator question - OT Reply with quote

Good Morning Yamashiada, or Chopped Liver, or Kevin,
Or
Bill or Whomever,

Why not keep the discussion on the Aero Electric list.
Those of us who have absolutely no electrical
knowledge are puzzled by the problem.

Who knows, we MAY learn something that WILL help us in
our aeronautical endeavors.

Very Sincerely Interested,

Old Bob

--- Bill Boyd <sportav8r(at)gmail.com> wrote:

Quote:

<sportav8r(at)gmail.com>

Barry,

You are welcome to email me direct with your theory
on what, besides
an alternator malfunction, will allow two batteries
in 2 days to be
sucked dry during operation of the vehicle. This
has reached the
point where it is of dubious aircraft electrical
relevance and should
be taken off-list.

And if you'll call me "Bill" instead of "Kevin,"
I'll resist the
inexplicable urge to call you "George" or Paul" Wink

-Bill

On 10/22/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com>
wrote:
>
>
>
> In a message dated 10/21/2006 7:48:22 PM Eastern
Standard Time,
> sportav8r(at)gmail.com writes:
> . The call to come give him a jump start-came
about dusk. We
> drove the car a few blocks to the repair garage in
town, where it will
> remain until a new alternator (one that makes
current Wink is
> installed.
> =============================================
> Kevin:
>
> The problem is NOT the alternator!
>
> Your alternator is in PERFECT CONDITION, it is
WORKING.
>
>
> Barry
> "Chop'd Liver"
>
> "Show them the first time, correct them the second
time, kick them the third
> time."
> Yamashiada
>
>
http://www.matronics.com/Navigator?AeroElectric-List
>
>
>


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PostPosted: Sun Oct 22, 2006 7:22 am    Post subject: automotive alternator question - OT Reply with quote

At 07:57 AM 10/21/2006 -0400, you wrote:

Quote:
In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time,
sportav8r(at)gmail.com writes:
Now, I know there is no way that a battery continually feeds current
into an alternator to keep it going, else charging the battery from
the alternator would be a losing proposition.

Alternators generally need a modicum of start-up voltage to
come alive. Once up and running, they'll continue to put
out useful energy within limits (1) hit them with a strong
inrush current and they may "stall" and (2) without a battery
across the b-lead output, the quality of delivered energy
is compromised with combinations of additional noise and/or
loss of voltage regulation stability.
Quote:
And I certianly hope
that there is no way a dead battery is going to somehow take out my
dual alternator Z-13/8 architecture, but I cannot reconcile that hope
with what seems to have happened to my car electrical system here.

There's no way a battery or lack thereof will kill
a good alternator.
Quote:
Tell me I'm not crazy, and that it doesn't take a battery to keep an
alternator alive once excited (the same battery that minutes before
cranked the engine for starting), that the battery is only there for
filtering the 3-phase rectified DC when in cruise mode, and I'll
believe you. But I'll still wonder what happened to the car
yesterday...


The troubleshooting problem is a transfer of energy
study. And many times, what appears to be "obvious"
is lacking in data and peripheral information to make
an accurate diagnosis. For example, I spent three days
this week working on a flickering light problem on a
$gazillion$ bizjet wherein there was a strong consensus
that adding some big fat capacitors to reduce the
intensity of a bus voltage perturbation would reduce
the apparent intensity of the flicker. Spent $700 of
the boss's money on some automotive super-caps (used
in those ear-pounding sound systems that are misguided
progeny are so fond of). Eureka! 1 Farad of capacity
across the 50A thumper did indeed reduce bus perturbations
from 4 volts pk-pk to 1 volt pk-pk. But the flickering
was WORSE!

Seems the eye was influenced more by duration than by
gross intensity when observing 25 mS wide variations
in light output. Even tho the intensity was reduced
by 75%, the width of the perturbation increased by
2x to 50 mS. Who wuda thunk it?

The point is that energy does not go wandering about
like a 4-year old in a toy store. It moves based on
predictable pathways and produces varying effects based
on how the energy is dissipated, measured or perceived.

Quote:
-Bill B

===================================
Bill:

There are MANY new things happening to cars today. As soon as you
mentioned HYUNDAI I knew what your problem was... IS.

It is NOT solved yet. The new battery will keep the car going for a few
more weeks but the problem MAY surely pop up again. The battery was
border line due to the problem and did require replacing, maybe not
immediately. Still the new battery is a move in the right direction.

You did not mention the year and model of the Hyundai.

When I said new things happening to cars; there is a different way of
utilizing a car's charging system today. The alternator is still the same
and the voltage regulator is still the same but with car computer systems
and trying to squeeze more HP from a smaller engine there is a new
twist. The computer takes the alternator TOTALLY out of the electrical
system and it does this for more of a DOWN TIME on the duty cycle. An
alternator uses between 2 to 5 HP during operation. By taking the
alternator out of the system you return that HP so it can be sent to the
wheels and use less gas. Now, not all computerized cars do this ... what
year and model is yours?

Interesting. I spent about 10 minutes in a Google search
to see if anyone on the 'net has discussed this concept and
was unable to locate any articles that spoke of scheduling
the car's alternator output on-the-fly.

Can you point us to one or more sources for information on
this control philosophy?
Quote:

Also, newer cars with an alternator CAN run without a battery. NOT for a
very long time ... It is know as the Get Home Mode. In the OLD days with
Generators this was the NORM. But, just like in a plane's system a GOOD
battery is required to let the alternator have an output. If the battery
dies there is NO voltage for the alternators field ... ergo ... No
alternator output. New cars are similar but utilize a large value
capacitor to TRY to keep the alternator running.


Also interesting but new to me. The physics of capacitor
function suggest that having one on the output of an alternator
is a functional substitute for having a battery available . . .
hence the use of large capacitors on the output of the SD-8
for noise reduction. But once an alternator is 'on line' why
is there any need/value for having a capacitor support the
alternator's field circuit when the alternator is quite
capable of supporting its own field just as generators would
support their own fields.
Quote:
The "TC" Time Constant is slow so IF you shed load it will TRY to get
you home. No, I did not design this system so I don't know any more about it.

I have a Hyundai and I have had the same problem and here is a hit. What
is it, that I bitch about on planes all the time, that always starts the
same old deadhead thought patterns and emails? Well, that is exactly what
is wrong with your car. Repair Time - 15 minutes.

Hmmmm . . . I'm lost. Are we talking about a bad capacitor,
alternator or battery? If a bad capacitor, are you suggesting
that failure of the capacitor causes the alternator to mis-behave
in a manner that prevents it from doing it's alternator-like
duties in keeping the battery charged and the lights on?
Can you offer more data on this?
Bob . . .


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PostPosted: Sun Oct 22, 2006 7:27 am    Post subject: automotive alternator question - OT Reply with quote

At 07:27 AM 10/22/2006 -0400, you wrote:

Quote:
In a message dated 10/21/2006 9:48:10 AM Eastern Standard Time,
lists(at)stevet.net writes:
this is another good reason for
Bob's advice to replace batteries at every annual

============================
Is it REALLY you Bob that started this Wives Tail? I would say Old Wives
Tail, but you are not that old yet.


Is is really you Barry who is personalizing this to
a matter of my age or judgement? Before you drag
the discussion down to this level, may I suggest
you review the archives on the topic and offer
us any new insights about the simple-ideas
that support the philosophy. If one or more
ideas is in error or have been mis-applied, we'd
all be grateful for your re-direction.

Bob . . .
---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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PostPosted: Sun Oct 22, 2006 7:54 am    Post subject: automotive alternator question - OT Reply with quote

At 08:55 AM 10/21/2006 -0400, you wrote:

Quote:


Thanks, Barry, Ernest,

The car is 99 Sonata, on its second engine but first alternator.
Wife reports the pos battery terminal was very corroded when she
looked under the hood before the repair. Perhaps a sigificant finding
and the whole explanation.

I still struggle to understand how an alternator can carry ship;'s
loads, and recharge the battery after cranking, if the computer
disconnects it in cruise, as well as how an alternator that has been
excited and spun up, making power, can fail to maintain its own field
current even in the absence of a battery. This characterisitc, if
true, is an annoyance in a car; it might be an Achilles heel in a
Z-architecture electrical system, if it means that a dead or even
corroded battery could take out battery and alternator with a most no
warning. I really want to understand this potential failure mode.

Not meaning to offend anyone, I hope the designer of the
Z-architectures will himself weigh in and elucidate me. Meanwhile, I
shall pop the hood and inspect the repairs myself in the light of day,
with VOM in hand. Bob...?

Excellent question and yes, alternators will run self excited
sans battery with limits as discussed in another post. It was
a recognition of those limits that prompted the e-bus philosophy.
Should the alternator become unavailable due to main contactor
failure and loss of the battery's stabilizing influence on alternator
performance, there was still an alternate means by which useful
electro-whizzies could be powered for a sweat-free continuation
of flight to a friendly destination.

One might still argue about gross battery reliability but I'm
aware of no battery failures in an RG (or flooded battery)
that could not have been mitigated by proper installation,
operation and good PM whether one chooses to monitor battery
capacity or replace-every-year.

Z-13/8 with the self excitation feature adds yet another
layer of confidence for sweat-free flying irrespective of
the loss of any major system component.

The discussion about the automotive system is germane to
our deliberations but has yet to offer data from which a
considered conclusion may be drawn. Data like schematics,
measurements (is the battery seeing a high level of discharge
while the key is off and all accessories shut down?), etc.

The honorable Albert Einstein once opined, "Most of the
fundamental ideas of science are essentially simple, and
may, as a rule, be expressed in a language comprehensible
to everyone."

. . . and Lord Kelvin offered this, "When you can measure
what you are speaking about and express it in numbers,
you know something about it."

The the path to understanding will not advance in useful
ways without embracing these two philosophies and then
doing the homework necessary to get the data.

Bob . . .


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PostPosted: Sun Oct 22, 2006 11:26 am    Post subject: automotive alternator question - OT Reply with quote

At 07:44 PM 10/21/2006 -0400, you wrote:

Quote:


Follow-up:

My son took the car this morning while I was out flying around, and
before I could check the charging system with a DVM to verify
alternator output. The ensuing events restored my confidence in the
laws of physics and what understanding I thought I had in how
alternators work (smart regulators being another story, I will
concede). The call to come give him a jump start-came about dusk. We
drove the car a few blocks to the repair garage in town, where it will
remain until a new alternator (one that makes current Wink is
installed.

I hate to flog a new battery into deep discharge the first day I own
it, but at least this time it happened near home, and just as I
thought it would/should with an alternator that almost had to be
inoperative, given the scenario yesterday. Restores my faith in my
understanding of electrical systems, but not in shade tree mechanics.

Probably nothing to see here, folks... just move along... nothing to see
here...

Sorry to clog list bandwidth with a problem like this, but the guy
really had me doubting my basic understanding of alternators and
therefore the integrity of my OBAM charging system as well.

Bill,

If you can keep the core and send it to me, I'll reimburse
your shipping and core value expenses. I'd like to put the
carcass under the oscilloscope as it were . . .

Bob . . .
Quote:
-Bill B

On 10/21/06, Kevin Horton <khorton01(at)rogers.com> wrote:
>
>
>On 21 Oct 2006, at 08:55, Bill Boyd wrote:
>
> >
> > <sportav8r(at)gmail.com>
> >
> > Thanks, Barry, Ernest,
> >
> > The car is 99 Sonata, on its second engine but first alternator.
> > Wife reports the pos battery terminal was very corroded when she
> > looked under the hood before the repair. Perhaps a sigificant finding
> > and the whole explanation.
> >
> > I still struggle to understand how an alternator can carry ship;'s
> > loads, and recharge the battery after cranking, if the computer
> > disconnects it in cruise, as well as how an alternator that has been
> > excited and spun up, making power, can fail to maintain its own field
> > current even in the absence of a battery. This characterisitc, if
> > true, is an annoyance in a car; it might be an Achilles heel in a
> > Z-architecture electrical system, if it means that a dead or even
> > corroded battery could take out battery and alternator with a most no
> > warning. I really want to understand this potential failure mode.
> >
> > Not meaning to offend anyone, I hope the designer of the
> > Z-architectures will himself weigh in and elucidate me. Meanwhile, I
> > shall pop the hood and inspect the repairs myself in the light of day,
> > with VOM in hand. Bob...?
>
>It would be interesting to know where the field current comes from,
>and where the various automotive systems are getting their power
>(i.e. lights, fuel pumps, EFI, etc).
>
>If the "smart" voltage regulator actually shuts the alternator down
>during some periods, and the alternator had become electrically
>disconnected from the battery due to corrosion on the battery post,
>and the field current was getting its power from the alternator
>output, then it is plausible that there would be no way to start the
>alternator back up again.
>
>But, how were the other systems able to get the power they needed?
>Will the other systems run at lower voltages than is required to
>start the alternator back up again?
>
>Kevin Horton RV-8 (finishing kit)
>Ottawa, Canada
>http://www.kilohotel.com/rv8
>


--

-- incoming mail is certified Virus Free.
Checked by AVG Anti-Virus.


Bob . . .
---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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PostPosted: Sun Oct 22, 2006 3:11 pm    Post subject: automotive alternator question - OT Reply with quote

Wait - there's more! You wanted data, so I went out and got you some.
Hauled my son and my DVM out to the car repair place and jump-started
it for some measurements...

Battery reads 14.3 v after jump-starting. Wait- it's dropping, all
the way to the low 12's. Now it's back up to 14.3, but just for a
moment or two. Now it's dropping all the way to 8 volts. Now back to
14.3 again. Every time the alternator comes alive I hear a slight
chirp from the serpentine belt just like when an A/C compressor kicks
in, but without the clack of the magnetic clutch.

Removal of battery terminal connection when the battery voltage is in
the 12 volt range kills the engine cold.

Prolonged observation of the battery voltage at idle and at various
revving rpm's and with and without headlight loads convinced me there
was no discernible pattern to the alternator coming back online- just
random.

Maybe Barry's contentions (excuse pun) are somewhat correct about a
fancy regulator in there somewhere, a quasi-intelligent (dumb-ass in
this case Wink circuit.

Not sure there will be a carcass to ship you, Bob. Sorry I didn't
have a scope to look at waveforms and make a guess about diode health.
Google is not showing me anything about this behavior in Hyundais,
but my search technique may need refinement.

I have at least some info to pass along to the repeir guys tomorrow
morning, but I can;'t help but think, Now what?! I'd like to hard
wire the alternator to the battery and ignition switch like an
intelligent designer, but I fear the possible mayhem that might wreak
with the onboard computer and idiot light system. Not liking my
alternatives much at this point. Bad on Hyundai for a weak design, I
think.

-Bill B
Quote:
Bill,

If you can keep the core and send it to me, I'll reimburse
your shipping and core value expenses. I'd like to put the
carcass under the oscilloscope as it were . . .

Bob . . .


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PostPosted: Mon Oct 23, 2006 5:03 am    Post subject: automotive alternator question - OT Reply with quote

At 07:08 PM 10/22/2006 -0400, you wrote:

Quote:


Wait - there's more! You wanted data, so I went out and got you some.
Hauled my son and my DVM out to the car repair place and jump-started
it for some measurements...

Battery reads 14.3 v after jump-starting. Wait- it's dropping, all
the way to the low 12's. Now it's back up to 14.3, but just for a
moment or two. Now it's dropping all the way to 8 volts. Now back to
14.3 again. Every time the alternator comes alive I hear a slight
chirp from the serpentine belt just like when an A/C compressor kicks
in, but without the clack of the magnetic clutch.

Removal of battery terminal connection when the battery voltage is in
the 12 volt range kills the engine cold.

Prolonged observation of the battery voltage at idle and at various
revving rpm's and with and without headlight loads convinced me there
was no discernible pattern to the alternator coming back online- just
random.

Interesting! It would be useful to measure voltages on small
wires going into the back of the alternator to see if there
is what appears to be a "command" signal that is turning the
alternator ON/OFF . . . or whether the alternator itself is
simply intermittent.

Of course, the maintenance manuals SHOULD tell us about these
things but that's a lot to hope for. I have a half dozen maintenance
manuals on my shelves for the various cars I've owned. Electrically,
these things are dismal teaching tools.
Quote:
Not sure there will be a carcass to ship you, Bob. Sorry I didn't
have a scope to look at waveforms and make a guess about diode health.
Google is not showing me anything about this behavior in Hyundais,
but my search technique may need refinement.

I have at least some info to pass along to the repeir guys tomorrow
morning, but I can;'t help but think, Now what?! I'd like to hard
wire the alternator to the battery and ignition switch like an
intelligent designer, but I fear the possible mayhem that might wreak
with the onboard computer and idiot light system. Not liking my
alternatives much at this point. Bad on Hyundai for a weak design, I
think.

Could be. Could be a flaky alternator. It will be interesting
to see how much the mechanic knows about it . . . or perhaps
he'll just replace parts until the problem goes away. Good
luck!

Bob . . .


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PostPosted: Mon Oct 23, 2006 5:57 am    Post subject: automotive alternator question - OT Reply with quote

Access to the small wires would be difficult, given the tightly packed
engine compartment and the fact that they're all housed in connectors
and wrapped tightly in harness sheathing, nevertheless, I think you're
right about the replace-parts-until-it's-fixed approach. I sense
we're headed down that road. Will await your reply to me later post
about the core carcass, etc.

Tnx, Bob.

-Bill B.
Quote:
Interesting! It would be useful to measure voltages on small
wires going into the back of the alternator to see if there
is what appears to be a "command" signal that is turning the
alternator ON/OFF . . . or whether the alternator itself is
simply intermittent.

Of course, the maintenance manuals SHOULD tell us about these
things but that's a lot to hope for. I have a half dozen maintenance
manuals on my shelves for the various cars I've owned. Electrically,
these things are dismal teaching tools.


Could be. Could be a flaky alternator. It will be interesting
to see how much the mechanic knows about it . . . or perhaps
he'll just replace parts until the problem goes away. Good
luck!

Bob . . .


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