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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Fri Oct 20, 2006 4:29 pm    Post subject: automotive alternator question - OT | 
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				Just when I thought I knew a little something from building airplanes
 and hanging out here for five years or so...
 
 Yesterday my wife was driving my son's 99 Hyundai when warning lights
 began to appear one by one- battery, emergency brake, air bag; then
 the speedometer and tach indications went to zero, and finally the
 engine itself quit running.  She phoned me at the office, and I told
 her that she had just described a classic alternator failure with
 subsequent run-down of the remaining energy in the battery.  We
 confirmed that the alternator belt had not broken, but there was
 little to do but call for help.  Help arrived, gave her a jump start;
 she was able to drive part way to the repair shop when the same
 sequence repeated itself.  The second jump start got her the rest of
 the way to the repair bay.
 
 We called today, expecting the bill to be large, but it was under
 $100.  When I got there to talk to the mechanic, I told him I had
 expected an alternator replacement to be part of the plan.  He assured
 me that only the battery was faulty, and that the alternator was
 "putting out 14.3" so all was well.  I asked how the car could die
 electrically when the engine was running, and he gave me a sympathetic
 look and began to explain how generators put out direct current, but
 the new-fangled alternators put out _alternating current_ and they
 need a battery to keep them excited.  I pretended to take it all in
 and thanked him, paid the bill, and told the wife to ride home close
 behind me, because with an ailing alternator, I likely had only the
 joules in the battery to make the half-hour trip in the dark.  I did
 my best to keep the electrical loads light, as if running on the e-bus
 in the scud  
 
 To my surprise, the alternator indeed seems to be charging normally,
 and the new battery installation seems to have mysteriously fixed
 things.
 
 Now, I know there is no way that a battery continually feeds current
 into an alternator to keep it going, else charging the battery from
 the alternator would be a losing proposition.  And I certianly hope
 that there is no way a dead battery is going to somehow take out my
 dual alternator Z-13/8 architecture, but I cannot reconcile that hope
 with what seems to have happened to my car electrical system here.
 Tell me I'm not crazy, and that it doesn't take a battery to keep an
 alternator alive once excited (the same battery that minutes before
 cranked the engine for starting), that the battery is only there for
 filtering the 3-phase rectified DC when in cruise mode, and I'll
 believe you.  But I'll still wonder what happened to the car
 yesterday...
 
 -Bill B
 
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		echristley(at)nc.rr.com Guest
 
 
 
 
 
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				 Posted: Fri Oct 20, 2006 7:39 pm    Post subject: automotive alternator question - OT | 
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				Bill Boyd wrote:
  	  | Quote: | 	 		   But I'll still wonder what happened to the car
  yesterday...
 
 Bill, does the alternators B-lead connect at the battery post?  I may be 
 | 	  
 very wrong, but I seem to recall an old Nissan truck I owned being wired 
 that way.  If it is the case, a dirty battery cable termination would 
 give exactly the symptoms you describe, and would be cured by replacing 
 the battery (the connector gets jostled around, knocking out the 
 corrosion long enough to make it home).
 
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		FLYaDIVE(at)aol.com Guest
 
 
 
 
 
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				 Posted: Sat Oct 21, 2006 3:58 am    Post subject: automotive alternator question - OT | 
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				In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time, sportav8r(at)gmail.com writes:
   	  | Quote: | 	 		  Now, I know there is no way that a battery continually feeds current
 into an alternator to keep it going, else charging the battery from
 the alternator would be a losing proposition.  And I certianly hope
 that there is no way a dead battery is going to somehow take out my
 dual alternator Z-13/8 architecture, but I cannot reconcile that hope
 with what seems to have happened to my car electrical system here.
 Tell me I'm not crazy, and that it doesn't take a battery to keep an
 alternator alive once excited (the same battery that minutes before
 cranked the engine for starting), that the battery is only there for
 filtering the 3-phase rectified DC when in cruise mode, and I'll
 believe you.  But I'll still wonder what happened to the car
 yesterday...
 
 -Bill B | 	  
  ===================================
  Bill:
   
  There are MANY new things happening to cars today.  As soon as you mentioned HYUNDAI I knew what your problem was... IS.
   
  It is NOT solved yet.  The new battery will keep the car going for a few more weeks but the problem MAY surely pop up again.  The battery was border line due to the problem and did require replacing, maybe not immediately.  Still the new battery is a move in the right direction.  
   
  You did not mention the year and model of the Hyundai.
   
  When I said new things happening to cars; there is a different way of utilizing a car's charging system today.  The alternator is still the same and the voltage regulator is still the same but with car computer systems and trying to squeeze more HP from a smaller engine there is a new twist.  The computer takes the alternator TOTALLY out of the electrical system and it does this for more of a DOWN TIME on the duty cycle.  An alternator uses between 2 to 5 HP during operation.  By taking the alternator out of the system you return that HP so it can be sent to the wheels and use less gas.  Now, not all computerized cars do this ... what year and model is yours?
   
  Also, newer cars with an alternator CAN run without a battery.  NOT for a very long time ... It is know as the Get Home Mode.  In the OLD days with Generators this was the NORM.  But, just like in a plane's system a GOOD battery is required to let the alternator have an output.  If the battery dies there is NO voltage for the alternators field ... ergo ... No alternator output.  New cars are similar but utilize a large value capacitor to TRY to keep the alternator running.  The "TC"  Time Constant is slow so IF you shed load it will TRY to get you home.  No, I did not design this system so I don't know any more about it.
   
  I have a Hyundai and I have had the same problem and here is a hit.  What is it, that I bitch about on planes all the time, that always starts the same old deadhead thought patterns and emails?  Well, that is exactly what is wrong with your car.  Repair Time - 15 minutes.
   
   
   
   
  Barry
 "Chop'd Liver"
 
 "Show them the first time, correct them the second time, kick them the third 
 time." 
 Yamashiada
 
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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Sat Oct 21, 2006 4:57 am    Post subject: automotive alternator question - OT | 
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				Thanks, Barry, Ernest,
 
 The car is  99 Sonata, on its second engine but first alternator.
 Wife reports the pos battery terminal was very corroded when she
 looked under the hood before the repair.  Perhaps a sigificant finding
 and the whole explanation.
 
 I still struggle to understand how an alternator can carry ship;'s
 loads, and recharge the battery after cranking, if the computer
 disconnects it in cruise, as well as how an alternator that has been
 excited and spun up, making power, can fail to maintain its own field
 current even in the absence of a battery.  This characterisitc, if
 true, is an annoyance in a car; it might be an Achilles heel in a
 Z-architecture electrical system, if it means that a dead or even
 corroded battery could take out battery and alternator with a most no
 warning.  I really want to understand this potential failure mode.
 
 Not meaning to offend anyone, I hope the designer of the
 Z-architectures will himself weigh in and elucidate me.  Meanwhile, I
 shall pop the hood and inspect the repairs myself in the light of day,
 with VOM in hand.  Bob...?
 
 -Bill B
 
 On 10/21/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
  	  | Quote: | 	 		  
  In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time,
  sportav8r(at)gmail.com writes:
  Now, I know there is no way that a battery continually feeds current
  into an alternator to keep it going, else charging the battery from
  the alternator would be a losing proposition.  And I certianly hope
  that there is no way a dead battery is going to somehow take out my
  dual alternator Z-13/8 architecture, but I cannot reconcile that hope
  with what seems to have happened to my car electrical system here.
  Tell me I'm not crazy, and that it doesn't take a battery to keep an
  alternator alive once excited (the same battery that minutes before
  cranked the engine for starting), that the battery is only there for
  filtering the 3-phase rectified DC when in cruise mode, and I'll
  believe you.  But I'll still wonder what happened to the car
  yesterday...
 
  -Bill B
  ===================================
  Bill:
 
  There are MANY new things happening to cars today.  As soon as you mentioned
  HYUNDAI I knew what your problem was... IS.
 
  It is NOT solved yet.  The new battery will keep the car going for a few
  more weeks but the problem MAY surely pop up again.  The battery was border
  line due to the problem and did require replacing, maybe not immediately.
  Still the new battery is a move in the right direction.
 
  You did not mention the year and model of the Hyundai.
 
  When I said new things happening to cars; there is a different way of
  utilizing a car's charging system today.  The alternator is still the same
  and the voltage regulator is still the same but with car computer systems
  and trying to squeeze more HP from a smaller engine there is a new twist.
  The computer takes the alternator TOTALLY out of the electrical system and
  it does this for more of a DOWN TIME on the duty cycle.  An alternator uses
  between 2 to 5 HP during operation.  By taking the alternator out of the
  system you return that HP so it can be sent to the wheels and use less gas.
  Now, not all computerized cars do this ... what year and model is yours?
 
  Also, newer cars with an alternator CAN run without a battery.  NOT for a
  very long time ... It is know as the Get Home Mode.  In the OLD days with
  Generators this was the NORM.  But, just like in a plane's system a GOOD
  battery is required to let the alternator have an output.  If the battery
  dies there is NO voltage for the alternators field ... ergo ... No
  alternator output.  New cars are similar but utilize a large value capacitor
  to TRY to keep the alternator running.  The "TC"  Time Constant is slow so
  IF you shed load it will TRY to get you home.  No, I did not design this
  system so I don't know any more about it.
 
  I have a Hyundai and I have had the same problem and here is a hit.  What is
  it, that I bitch about on planes all the time, that always starts the same
  old deadhead thought patterns and emails?  Well, that is exactly what is
  wrong with your car.  Repair Time - 15 minutes.
 
 
  Barry
  "Chop'd Liver"
 
  "Show them the first time, correct them the second time, kick them the third
  time."
  Yamashiada
  http://www.matronics.com/Navigator?AeroElectric-List
 
 
 | 	 
 
 
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		lists(at)stevet.net Guest
 
 
 
 
 
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				 Posted: Sat Oct 21, 2006 5:45 am    Post subject: automotive alternator question - OT | 
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				First thing - you pay attention to those kind of things when you do  
 your routine maintenance.  Second, this is another good reason for  
 Bob's advice to replace batteries at every annual, or, with dual  
 battery systems, dump #2 battery, rotate #1 into #2, and replace #1  
 every annual.  The one habit we get into with cars is to try and milk  
 every ounce of battery life we can and wait to replace them until  
 they are dead in the water.  There are many inexpensive battery  
 options out there where you can replace every annual and not worry  
 about it.
 
 Best Regards,
 
 Steve Thomas
 
 ____________________________________________________________________
 On Oct 21, 2006, at 5:55 AM, Bill Boyd wrote:
 
  	  | Quote: | 	 		   
  <sportav8r(at)gmail.com>
 
  Thanks, Barry, Ernest,
 
  The car is  99 Sonata, on its second engine but first alternator.
  Wife reports the pos battery terminal was very corroded when she
  looked under the hood before the repair.  Perhaps a sigificant finding
  and the whole explanation.
 
  I still struggle to understand how an alternator can carry ship;'s
  loads, and recharge the battery after cranking, if the computer
  disconnects it in cruise, as well as how an alternator that has been
  excited and spun up, making power, can fail to maintain its own field
  current even in the absence of a battery.  This characterisitc, if
  true, is an annoyance in a car; it might be an Achilles heel in a
  Z-architecture electrical system, if it means that a dead or even
  corroded battery could take out battery and alternator with a most no
  warning.  I really want to understand this potential failure mode.
 
  Not meaning to offend anyone, I hope the designer of the
  Z-architectures will himself weigh in and elucidate me.  Meanwhile, I
  shall pop the hood and inspect the repairs myself in the light of day,
  with VOM in hand.  Bob...?
 
  -Bill B
 
  On 10/21/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
 >
 > In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time,
 > sportav8r(at)gmail.com writes:
 > Now, I know there is no way that a battery continually feeds current
 > into an alternator to keep it going, else charging the battery from
 > the alternator would be a losing proposition.  And I certianly hope
 > that there is no way a dead battery is going to somehow take out my
 > dual alternator Z-13/8 architecture, but I cannot reconcile that hope
 > with what seems to have happened to my car electrical system here.
 > Tell me I'm not crazy, and that it doesn't take a battery to keep an
 > alternator alive once excited (the same battery that minutes before
 > cranked the engine for starting), that the battery is only there for
 > filtering the 3-phase rectified DC when in cruise mode, and I'll
 > believe you.  But I'll still wonder what happened to the car
 > yesterday...
 >
 > -Bill B
 > ===================================
 > Bill:
 >
 > There are MANY new things happening to cars today.  As soon as you  
 > mentioned
 > HYUNDAI I knew what your problem was... IS.
 >
 > It is NOT solved yet.  The new battery will keep the car going for  
 > a few
 > more weeks but the problem MAY surely pop up again.  The battery  
 > was border
 > line due to the problem and did require replacing, maybe not  
 > immediately.
 > Still the new battery is a move in the right direction.
 >
 > You did not mention the year and model of the Hyundai.
 >
 > When I said new things happening to cars; there is a different way of
 > utilizing a car's charging system today.  The alternator is still  
 > the same
 > and the voltage regulator is still the same but with car computer  
 > systems
 > and trying to squeeze more HP from a smaller engine there is a new  
 > twist.
 > The computer takes the alternator TOTALLY out of the electrical  
 > system and
 > it does this for more of a DOWN TIME on the duty cycle.  An  
 > alternator uses
 > between 2 to 5 HP during operation.  By taking the alternator out  
 > of the
 > system you return that HP so it can be sent to the wheels and use  
 > less gas.
 > Now, not all computerized cars do this ... what year and model is  
 > yours?
 >
 > Also, newer cars with an alternator CAN run without a battery.   
 > NOT for a
 > very long time ... It is know as the Get Home Mode.  In the OLD  
 > days with
 > Generators this was the NORM.  But, just like in a plane's system  
 > a GOOD
 > battery is required to let the alternator have an output.  If the  
 > battery
 > dies there is NO voltage for the alternators field ... ergo ... No
 > alternator output.  New cars are similar but utilize a large value  
 > capacitor
 > to TRY to keep the alternator running.  The "TC"  Time Constant is  
 > slow so
 > IF you shed load it will TRY to get you home.  No, I did not  
 > design this
 > system so I don't know any more about it.
 >
 > I have a Hyundai and I have had the same problem and here is a  
 > hit.  What is
 > it, that I bitch about on planes all the time, that always starts  
 > the same
 > old deadhead thought patterns and emails?  Well, that is exactly  
 > what is
 > wrong with your car.  Repair Time - 15 minutes.
 >
 >
 > Barry
 > "Chop'd Liver"
 >
 > "Show them the first time, correct them the second time, kick them  
 > the third
 > time."
 > Yamashiada
 > http://www.matronics.com/Navigator?AeroElectric-List
 >
 
 
 
 | 	 
 
 
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		khorton01(at)rogers.com Guest
 
 
 
 
 
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				 Posted: Sat Oct 21, 2006 6:00 am    Post subject: automotive alternator question - OT | 
				     | 
			 
			
				
  | 
			 
			
				On 21 Oct 2006, at 08:55, Bill Boyd wrote:
 
  	  | Quote: | 	 		   
  <sportav8r(at)gmail.com>
 
  Thanks, Barry, Ernest,
 
  The car is  99 Sonata, on its second engine but first alternator.
  Wife reports the pos battery terminal was very corroded when she
  looked under the hood before the repair.  Perhaps a sigificant finding
  and the whole explanation.
 
  I still struggle to understand how an alternator can carry ship;'s
  loads, and recharge the battery after cranking, if the computer
  disconnects it in cruise, as well as how an alternator that has been
  excited and spun up, making power, can fail to maintain its own field
  current even in the absence of a battery.  This characterisitc, if
  true, is an annoyance in a car; it might be an Achilles heel in a
  Z-architecture electrical system, if it means that a dead or even
  corroded battery could take out battery and alternator with a most no
  warning.  I really want to understand this potential failure mode.
 
  Not meaning to offend anyone, I hope the designer of the
  Z-architectures will himself weigh in and elucidate me.  Meanwhile, I
  shall pop the hood and inspect the repairs myself in the light of day,
  with VOM in hand.  Bob...?
 
 | 	  
 It would be interesting to know where the field current comes from,  
 and where the various automotive systems are getting their power  
 (i.e. lights, fuel pumps, EFI, etc).
 
 If the "smart" voltage regulator actually shuts the alternator down  
 during some periods, and the alternator had become electrically  
 disconnected from the battery due to corrosion on the battery post,  
 and the field current was getting its power from the alternator  
 output, then it is plausible that there would be no way to start the  
 alternator back up again.
 
 But, how were the other systems able to get the power they needed?   
 Will the other systems run at lower voltages than is required to  
 start the alternator back up again?
 
 Kevin Horton         RV-8 (finishing kit)
 Ottawa, Canada
 http://www.kilohotel.com/rv8
 
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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Sat Oct 21, 2006 3:45 pm    Post subject: automotive alternator question - OT | 
				     | 
			 
			
				
  | 
			 
			
				Follow-up:
 
 My son took the car this morning while I was out flying around, and
 before I could check the charging system with a DVM to verify
 alternator output.  The ensuing events restored my confidence in the
 laws of physics and what understanding I thought I had in how
 alternators work (smart regulators being another story, I will
 concede).  The call to come give him a jump start-came about dusk.  We
 drove the car a few blocks to the repair garage in town, where it will
 remain until a new alternator (one that makes current   is
 installed.
 
 I hate to flog a new battery into deep discharge the first day I own
 it, but at least this time it happened near home, and just as I
 thought it would/should with an alternator that almost had to be
 inoperative, given the scenario yesterday.  Restores my faith in my
 understanding of electrical systems, but not in shade tree mechanics.
 
 Probably nothing to see here, folks... just move along... nothing to see here...
 
 Sorry to clog list bandwidth with a problem like this, but the guy
 really had me doubting my basic understanding of alternators and
 therefore the integrity of my OBAM charging system as well.
 
 -Bill B
 
 On 10/21/06, Kevin Horton <khorton01(at)rogers.com> wrote:
  	  | Quote: | 	 		   
 
  On 21 Oct 2006, at 08:55, Bill Boyd wrote:
 
  > 
  > <sportav8r(at)gmail.com>
  >
  > Thanks, Barry, Ernest,
  >
  > The car is  99 Sonata, on its second engine but first alternator.
  > Wife reports the pos battery terminal was very corroded when she
  > looked under the hood before the repair.  Perhaps a sigificant finding
  > and the whole explanation.
  >
  > I still struggle to understand how an alternator can carry ship;'s
  > loads, and recharge the battery after cranking, if the computer
  > disconnects it in cruise, as well as how an alternator that has been
  > excited and spun up, making power, can fail to maintain its own field
  > current even in the absence of a battery.  This characterisitc, if
  > true, is an annoyance in a car; it might be an Achilles heel in a
  > Z-architecture electrical system, if it means that a dead or even
  > corroded battery could take out battery and alternator with a most no
  > warning.  I really want to understand this potential failure mode.
  >
  > Not meaning to offend anyone, I hope the designer of the
  > Z-architectures will himself weigh in and elucidate me.  Meanwhile, I
  > shall pop the hood and inspect the repairs myself in the light of day,
  > with VOM in hand.  Bob...?
 
  It would be interesting to know where the field current comes from,
  and where the various automotive systems are getting their power
  (i.e. lights, fuel pumps, EFI, etc).
 
  If the "smart" voltage regulator actually shuts the alternator down
  during some periods, and the alternator had become electrically
  disconnected from the battery due to corrosion on the battery post,
  and the field current was getting its power from the alternator
  output, then it is plausible that there would be no way to start the
  alternator back up again.
 
  But, how were the other systems able to get the power they needed?
  Will the other systems run at lower voltages than is required to
  start the alternator back up again?
 
  Kevin Horton         RV-8 (finishing kit)
  Ottawa, Canada
  http://www.kilohotel.com/rv8
 
 | 	 
 
 
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		FLYaDIVE(at)aol.com Guest
 
 
 
 
 
  | 
		
			
				 Posted: Sun Oct 22, 2006 3:21 am    Post subject: automotive alternator question - OT | 
				     | 
			 
			
				
  | 
			 
			
				In a message dated 10/21/2006 7:48:22 PM Eastern Standard Time, sportav8r(at)gmail.com writes:
   	  | Quote: | 	 		  .  The call to come give him a jump start-came about dusk.  We
 drove the car a few blocks to the repair garage in town, where it will
 remain until a new alternator (one that makes current   is
 installed. | 	  
  =============================================
  Kevin:
   
  The problem is NOT the alternator!
   
  Your alternator is in PERFECT CONDITION, it is WORKING.
   
   
  Barry
 "Chop'd Liver"
 
 "Show them the first time, correct them the second time, kick them the third 
 time." 
 Yamashiada
 
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		FLYaDIVE(at)aol.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 3:28 am    Post subject: automotive alternator question - OT | 
				     | 
			 
			
				
  | 
			 
			
				In a message dated 10/21/2006 9:48:10 AM Eastern Standard Time, lists(at)stevet.net writes:
   	  | Quote: | 	 		  this is another good reason for  
 Bob's advice to replace batteries at every annual | 	  
  ============================
  Is it REALLY you Bob that started this Wives Tail?  I would say Old Wives Tail, but you are not that old yet.
   
   
  Barry
 "Chop'd Liver"
 
 "Show them the first time, correct them the second time, kick them the third 
 time." 
 Yamashiada
 
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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 5:09 am    Post subject: automotive alternator question - OT | 
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				Barry,
 
 You are welcome to email me direct with your theory on what, besides
 an alternator malfunction, will allow two batteries in 2 days to be
 sucked dry during operation of the vehicle.  This has reached the
 point where it is of dubious aircraft electrical relevance and should
 be taken off-list.
 
 And if you'll call me "Bill" instead of "Kevin," I'll resist the
 inexplicable urge to call you "George" or Paul"  
 
 -Bill
 
 On 10/22/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
  	  | Quote: | 	 		  
  In a message dated 10/21/2006 7:48:22 PM Eastern Standard Time,
  sportav8r(at)gmail.com writes:
  .  The call to come give him a jump start-came about dusk.  We
  drove the car a few blocks to the repair garage in town, where it will
  remain until a new alternator (one that makes current   is
  installed.
  =============================================
  Kevin:
 
  The problem is NOT the alternator!
 
  Your alternator is in PERFECT CONDITION, it is WORKING.
  Barry
  "Chop'd Liver"
 
  "Show them the first time, correct them the second time, kick them the third
  time."
  Yamashiada
 
  http://www.matronics.com/Navigator?AeroElectric-List
 
 
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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 5:12 am    Post subject: automotive alternator question - OT | 
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				If I recall correctly, Bob advocates periodic battery replacement (TWO
 year interval) in lieu of more involved capacity testing, which  some
 of us find less convenient.  I for one have found plenty of use for
 the Odyssey "pulls" in my lawn tractors, emergency home generator, and
 amateur radio applications.  I find his advice eminently practical for
 my purposes, and will continue to follow it.
 
 -Bill B
 
 On 10/22/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com> wrote:
  	  | Quote: | 	 		  
  In a message dated 10/21/2006 9:48:10 AM Eastern Standard Time,
  lists(at)stevet.net writes:
  this is another good reason for
  Bob's advice to replace batteries at every annual
  ============================
  Is it REALLY you Bob that started this Wives Tail?  I would say Old Wives
  Tail, but you are not that old yet.
  Barry
  "Chop'd Liver"
 
  "Show them the first time, correct them the second time, kick them the third
  time."
  Yamashiada
  http://www.matronics.com/Navigator?AeroElectric-List
 
 
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		oldbob(at)beechowners.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 6:03 am    Post subject: automotive alternator question - OT | 
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				Good Morning Yamashiada, or Chopped Liver, or Kevin,
 Or
 Bill or Whomever,
 
 Why not keep the discussion on the Aero Electric list.
 Those of us who have absolutely no electrical
 knowledge are puzzled by the problem. 
 
 Who knows, we MAY learn something that WILL help us in
 our aeronautical endeavors.
 
 Very Sincerely Interested,
 
 Old Bob
 
 --- Bill Boyd <sportav8r(at)gmail.com> wrote:
 
  	  | Quote: | 	 		   
  <sportav8r(at)gmail.com>
  
  Barry,
  
  You are welcome to email me direct with your theory
  on what, besides
  an alternator malfunction, will allow two batteries
  in 2 days to be
  sucked dry during operation of the vehicle.  This
  has reached the
  point where it is of dubious aircraft electrical
  relevance and should
  be taken off-list.
  
  And if you'll call me "Bill" instead of "Kevin,"
  I'll resist the
  inexplicable urge to call you "George" or Paul"  
  
  -Bill
  
  On 10/22/06, FLYaDIVE(at)aol.com <FLYaDIVE(at)aol.com>
  wrote:
  >
  >
  >
  > In a message dated 10/21/2006 7:48:22 PM Eastern
  Standard Time,
  > sportav8r(at)gmail.com writes:
  > .  The call to come give him a jump start-came
  about dusk.  We
  > drove the car a few blocks to the repair garage in
  town, where it will
  > remain until a new alternator (one that makes
  current   is
  > installed.
  > =============================================
  > Kevin:
  >
  > The problem is NOT the alternator!
  >
  > Your alternator is in PERFECT CONDITION, it is
  WORKING.
  >
  >
  > Barry
  > "Chop'd Liver"
  >
  > "Show them the first time, correct them the second
  time, kick them the third
  > time."
  > Yamashiada
  >
  >
  http://www.matronics.com/Navigator?AeroElectric-List
  >
  >
  >
  
 
  browse
  Subscriptions page,
  FAQ,
  http://www.matronics.com/Navigator?AeroElectric-List
 
  Web Forums!
  Admin.
 
  
  
  
  
 
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		nuckollsr(at)cox.net Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 7:22 am    Post subject: automotive alternator question - OT | 
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				At 07:57 AM 10/21/2006 -0400, you wrote:
 
  	  | Quote: | 	 		  In a message dated 10/20/2006 8:33:36 PM Eastern Standard Time, 
 sportav8r(at)gmail.com writes:
 Now, I know there is no way that a battery continually feeds current
 into an alternator to keep it going, else charging the battery from
 the alternator would be a losing proposition.
 
 | 	  
     Alternators generally need a modicum of start-up voltage to
     come alive. Once up and running, they'll continue to put
     out useful energy within limits (1) hit them with a strong
     inrush current and they may "stall" and (2) without a battery
     across the b-lead output, the quality of delivered energy
     is compromised with combinations of additional noise and/or
     loss of voltage regulation stability.
  	  | Quote: | 	 		    And I certianly hope
 that there is no way a dead battery is going to somehow take out my
 dual alternator Z-13/8 architecture, but I cannot reconcile that hope
 with what seems to have happened to my car electrical system here.
 
 | 	  
     There's no way a battery or lack thereof will kill
     a good alternator.
  	  | Quote: | 	 		  Tell me I'm not crazy, and that it doesn't take a battery to keep an
 alternator alive once excited (the same battery that minutes before
 cranked the engine for starting), that the battery is only there for
 filtering the 3-phase rectified DC when in cruise mode, and I'll
 believe you.  But I'll still wonder what happened to the car
 yesterday...
 
 | 	  
 
     The troubleshooting problem is a transfer of energy
     study. And many times, what appears to be "obvious"
     is lacking in data and peripheral information to make
     an accurate diagnosis. For example, I spent three days
     this week working on a flickering light problem on a
     $gazillion$ bizjet wherein there was a strong consensus
     that adding some big fat capacitors to reduce the
     intensity of a bus voltage perturbation would reduce
     the apparent intensity of the flicker. Spent $700 of
     the boss's money on some automotive super-caps (used
     in those ear-pounding sound systems that are misguided
     progeny are so fond of). Eureka! 1 Farad of capacity
     across the 50A thumper did indeed reduce bus perturbations
     from 4 volts pk-pk to 1 volt pk-pk. But the flickering
     was WORSE!
 
     Seems the eye was influenced more by duration than by
     gross intensity when observing 25 mS wide variations
     in light output. Even tho the intensity was reduced
     by 75%, the width of the perturbation increased by
     2x to 50 mS. Who wuda thunk it?
 
     The point is that energy does not go wandering about
     like a 4-year old in a toy store. It moves based on
     predictable pathways and produces varying effects based
     on how the energy is dissipated, measured or perceived.
 
  	  | Quote: | 	 		  -Bill B
 
 ===================================
 Bill:
 
 There are MANY new things happening to cars today.  As soon as you 
 mentioned HYUNDAI I knew what your problem was... IS.
 
 It is NOT solved yet.  The new battery will keep the car going for a few 
 more weeks but the problem MAY surely pop up again.  The battery was 
 border line due to the problem and did require replacing, maybe not 
 immediately.  Still the new battery is a move in the right direction.
 
 You did not mention the year and model of the Hyundai.
 
 When I said new things happening to cars; there is a different way of 
 utilizing a car's charging system today.  The alternator is still the same 
 and the voltage regulator is still the same but with car computer systems 
 and trying to squeeze more HP from a smaller engine there is a new 
 twist.  The computer takes the alternator TOTALLY out of the electrical 
 system and it does this for more of a DOWN TIME on the duty cycle.  An 
 alternator uses between 2 to 5 HP during operation.  By taking the 
 alternator out of the system you return that HP so it can be sent to the 
 wheels and use less gas.  Now, not all computerized cars do this ... what 
 year and model is yours?
 
 | 	  
     Interesting. I spent about 10 minutes in a Google search
     to see if anyone on the 'net has discussed this concept and
     was unable to locate any articles that spoke of scheduling
     the car's alternator output on-the-fly.
 
     Can you point us to one or more sources for information on
     this control philosophy?
  	  | Quote: | 	 		  
 Also, newer cars with an alternator CAN run without a battery.  NOT for a 
 very long time ... It is know as the Get Home Mode.  In the OLD days with 
 Generators this was the NORM.  But, just like in a plane's system a GOOD 
 battery is required to let the alternator have an output.  If the battery 
 dies there is NO voltage for the alternators field ... ergo ... No 
 alternator output.  New cars are similar but utilize a large value 
 capacitor to TRY to keep the alternator running.
 
 | 	  
 
     Also interesting but new to me. The physics of capacitor
     function suggest that having one on the output of an alternator
     is a functional substitute for having a battery available . . .
     hence the use of large capacitors on the output of the SD-8
     for noise reduction. But once an alternator is 'on line' why
     is there any need/value for having a capacitor support the
     alternator's field circuit when the alternator is quite
     capable of supporting its own field just as generators would
     support their own fields.
  	  | Quote: | 	 		     The "TC"  Time Constant is slow so IF you shed load it will TRY to get 
  you home.  No, I did not design this system so I don't know any more about it.
 
 I have a Hyundai and I have had the same problem and here is a hit.  What 
 is it, that I bitch about on planes all the time, that always starts the 
 same old deadhead thought patterns and emails?  Well, that is exactly what 
 is wrong with your car.  Repair Time - 15 minutes.
 
 | 	  
     Hmmmm . . . I'm lost. Are we talking about a bad capacitor,
     alternator or battery?  If a bad capacitor, are you suggesting
     that failure of the capacitor causes the alternator to mis-behave
     in a manner that prevents it from doing it's alternator-like
     duties in keeping the battery charged and the lights on?
     Can you offer more data on this?
     Bob . . .
 
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		nuckollsr(at)cox.net Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 7:27 am    Post subject: automotive alternator question - OT | 
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				At 07:27 AM 10/22/2006 -0400, you wrote:
 
  	  | Quote: | 	 		  In a message dated 10/21/2006 9:48:10 AM Eastern Standard Time, 
 lists(at)stevet.net writes:
 this is another good reason for
 Bob's advice to replace batteries at every annual
 
 ============================
 Is it REALLY you Bob that started this Wives Tail?  I would say Old Wives 
 Tail, but you are not that old yet.
 
 | 	  
 
     Is is really you Barry who is personalizing this to
     a matter of my age or judgement? Before you drag
     the discussion down to this level, may I suggest
     you review the archives on the topic and offer
     us any new insights about the simple-ideas
     that support the philosophy. If one or more
     ideas is in error or have been mis-applied, we'd
     all be grateful for your re-direction.
 
     Bob . . .
       ---------------------------------------------------------
       < What is so wonderful about scientific truth...is that >
       < the authority which determines whether there can be   >
       < debate or not does not reside in some fraternity of   >
       < scientists; nor is it divine. The authority rests     >
       < with experiment.                                      >
       <                            --Lawrence M. Krauss       >
       ---------------------------------------------------------
 
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		nuckollsr(at)cox.net Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 7:54 am    Post subject: automotive alternator question - OT | 
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				At 08:55 AM 10/21/2006 -0400, you wrote:
 
  	  | Quote: | 	 		  
 
 Thanks, Barry, Ernest,
 
 The car is  99 Sonata, on its second engine but first alternator.
 Wife reports the pos battery terminal was very corroded when she
 looked under the hood before the repair.  Perhaps a sigificant finding
 and the whole explanation.
 
 I still struggle to understand how an alternator can carry ship;'s
 loads, and recharge the battery after cranking, if the computer
 disconnects it in cruise, as well as how an alternator that has been
 excited and spun up, making power, can fail to maintain its own field
 current even in the absence of a battery.  This characterisitc, if
 true, is an annoyance in a car; it might be an Achilles heel in a
 Z-architecture electrical system, if it means that a dead or even
 corroded battery could take out battery and alternator with a most no
 warning.  I really want to understand this potential failure mode.
 
 Not meaning to offend anyone, I hope the designer of the
 Z-architectures will himself weigh in and elucidate me.  Meanwhile, I
 shall pop the hood and inspect the repairs myself in the light of day,
 with VOM in hand.  Bob...?
 
 | 	  
     Excellent question and yes, alternators will run self excited
     sans battery with limits as discussed in another post. It was
     a recognition of those limits that prompted the e-bus philosophy.
     Should the alternator become unavailable due to main contactor
     failure and loss of the battery's stabilizing influence on alternator
     performance, there was still an alternate means by which useful
     electro-whizzies could be powered for a sweat-free continuation
     of flight to a friendly destination.
 
     One might still argue about gross battery reliability but I'm
     aware of no battery failures in an RG (or flooded battery)
     that could not have been mitigated by proper installation,
     operation and good PM whether one chooses to monitor battery
     capacity or replace-every-year.
 
     Z-13/8 with the self excitation feature adds yet another
     layer of confidence for sweat-free flying irrespective of
     the loss of any major system component.
 
     The discussion about the automotive system is germane to
     our deliberations but has yet to offer data from which a
     considered conclusion may be drawn. Data like schematics,
     measurements (is the battery seeing a high level of discharge
     while the key is off and all accessories shut down?), etc.
 
     The honorable Albert Einstein once opined, "Most of the
     fundamental ideas of science are essentially simple, and
     may, as a rule, be expressed in a language comprehensible
     to everyone."
 
     . . . and Lord Kelvin offered this, "When you can measure
     what you are speaking about and express it in numbers,
     you know something about it."
 
     The the path to understanding will not advance in useful
     ways without embracing these two philosophies and then
     doing the homework necessary to get the data.
 
     Bob . . .
 
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		nuckollsr(at)cox.net Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 11:26 am    Post subject: automotive alternator question - OT | 
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				At 07:44 PM 10/21/2006 -0400, you wrote:
 
  	  | Quote: | 	 		  
 
 Follow-up:
 
 My son took the car this morning while I was out flying around, and
 before I could check the charging system with a DVM to verify
 alternator output.  The ensuing events restored my confidence in the
 laws of physics and what understanding I thought I had in how
 alternators work (smart regulators being another story, I will
 concede).  The call to come give him a jump start-came about dusk.  We
 drove the car a few blocks to the repair garage in town, where it will
 remain until a new alternator (one that makes current   is
 installed.
 
 I hate to flog a new battery into deep discharge the first day I own
 it, but at least this time it happened near home, and just as I
 thought it would/should with an alternator that almost had to be
 inoperative, given the scenario yesterday.  Restores my faith in my
 understanding of electrical systems, but not in shade tree mechanics.
 
 Probably nothing to see here, folks... just move along... nothing to see 
 here...
 
 Sorry to clog list bandwidth with a problem like this, but the guy
 really had me doubting my basic understanding of alternators and
 therefore the integrity of my OBAM charging system as well.
 
 | 	  
    Bill,
 
    If you can keep the core and send it to me, I'll reimburse
    your shipping and core value expenses. I'd like to put the
    carcass under the oscilloscope as it were . . .
 
    Bob . . .
  	  | Quote: | 	 		  -Bill B
 
 On 10/21/06, Kevin Horton <khorton01(at)rogers.com> wrote:
 >
 >
 >On 21 Oct 2006, at 08:55, Bill Boyd wrote:
 >
 > > 
 > > <sportav8r(at)gmail.com>
 > >
 > > Thanks, Barry, Ernest,
 > >
 > > The car is  99 Sonata, on its second engine but first alternator.
 > > Wife reports the pos battery terminal was very corroded when she
 > > looked under the hood before the repair.  Perhaps a sigificant finding
 > > and the whole explanation.
 > >
 > > I still struggle to understand how an alternator can carry ship;'s
 > > loads, and recharge the battery after cranking, if the computer
 > > disconnects it in cruise, as well as how an alternator that has been
 > > excited and spun up, making power, can fail to maintain its own field
 > > current even in the absence of a battery.  This characterisitc, if
 > > true, is an annoyance in a car; it might be an Achilles heel in a
 > > Z-architecture electrical system, if it means that a dead or even
 > > corroded battery could take out battery and alternator with a most no
 > > warning.  I really want to understand this potential failure mode.
 > >
 > > Not meaning to offend anyone, I hope the designer of the
 > > Z-architectures will himself weigh in and elucidate me.  Meanwhile, I
 > > shall pop the hood and inspect the repairs myself in the light of day,
 > > with VOM in hand.  Bob...?
 >
 >It would be interesting to know where the field current comes from,
 >and where the various automotive systems are getting their power
 >(i.e. lights, fuel pumps, EFI, etc).
 >
 >If the "smart" voltage regulator actually shuts the alternator down
 >during some periods, and the alternator had become electrically
 >disconnected from the battery due to corrosion on the battery post,
 >and the field current was getting its power from the alternator
 >output, then it is plausible that there would be no way to start the
 >alternator back up again.
 >
 >But, how were the other systems able to get the power they needed?
 >Will the other systems run at lower voltages than is required to
 >start the alternator back up again?
 >
 >Kevin Horton         RV-8 (finishing kit)
 >Ottawa, Canada
 >http://www.kilohotel.com/rv8
 >
 
 
 --
 
 -- incoming mail is certified Virus Free.
 Checked by AVG Anti-Virus.
 
 | 	  
 
         Bob . . .
       ---------------------------------------------------------
       < What is so wonderful about scientific truth...is that >
       < the authority which determines whether there can be   >
       < debate or not does not reside in some fraternity of   >
       < scientists; nor is it divine. The authority rests     >
       < with experiment.                                      >
       <                            --Lawrence M. Krauss       >
       ---------------------------------------------------------
 
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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 22, 2006 3:11 pm    Post subject: automotive alternator question - OT | 
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				Wait - there's more!  You wanted data, so I went out and got you some.
  Hauled my son and my DVM out to the car repair place and jump-started
 it for some measurements...
 
 Battery reads 14.3 v after jump-starting.  Wait- it's dropping, all
 the way to the low 12's.  Now it's back up to 14.3, but just for a
 moment or two.  Now it's dropping all the way to 8 volts.  Now back to
 14.3 again.  Every time the alternator comes alive I hear a slight
 chirp from the serpentine belt just like when an A/C compressor kicks
 in, but without the clack of the magnetic clutch.
 
 Removal of battery terminal connection when the battery voltage is in
 the 12 volt range kills the engine cold.
 
 Prolonged observation of the battery voltage at idle and at various
 revving rpm's and with and without headlight loads convinced me there
 was no discernible pattern to the alternator coming back online- just
 random.
 
 Maybe Barry's contentions (excuse pun) are somewhat correct about a
 fancy regulator in there somewhere, a quasi-intelligent (dumb-ass in
 this case   circuit.
 
 Not sure there will be a carcass to ship you, Bob.  Sorry I didn't
 have a scope to look at waveforms and make a guess about diode health.
  Google is not showing me anything about this behavior in Hyundais,
 but my search technique may need refinement.
 
 I have at least some info to pass along to the repeir guys tomorrow
 morning, but I can;'t help but think, Now what?!  I'd like to hard
 wire the alternator to the battery and ignition switch like an
 intelligent designer, but I fear the possible mayhem that might wreak
 with the onboard computer and idiot light system.  Not liking my
 alternatives much at this point.  Bad on Hyundai for a weak design, I
 think.
 
 -Bill B
  	  | Quote: | 	 		      Bill,
 
     If you can keep the core and send it to me, I'll reimburse
     your shipping and core value expenses. I'd like to put the
     carcass under the oscilloscope as it were . . .
 
     Bob . . .
 
 | 	 
 
 
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		nuckollsr(at)cox.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 23, 2006 5:03 am    Post subject: automotive alternator question - OT | 
				     | 
			 
			
				
  | 
			 
			
				At 07:08 PM 10/22/2006 -0400, you wrote:
 
  	  | Quote: | 	 		  
 
 Wait - there's more!  You wanted data, so I went out and got you some.
 Hauled my son and my DVM out to the car repair place and jump-started
 it for some measurements...
 
 Battery reads 14.3 v after jump-starting.  Wait- it's dropping, all
 the way to the low 12's.  Now it's back up to 14.3, but just for a
 moment or two.  Now it's dropping all the way to 8 volts.  Now back to
 14.3 again.  Every time the alternator comes alive I hear a slight
 chirp from the serpentine belt just like when an A/C compressor kicks
 in, but without the clack of the magnetic clutch.
 
 Removal of battery terminal connection when the battery voltage is in
 the 12 volt range kills the engine cold.
 
 Prolonged observation of the battery voltage at idle and at various
 revving rpm's and with and without headlight loads convinced me there
 was no discernible pattern to the alternator coming back online- just
 random.
 
 | 	  
    Interesting!  It would be useful to measure voltages on small
    wires going into the back of the alternator to see if there
    is what appears to be a "command" signal that is turning the
    alternator ON/OFF . . . or whether the alternator itself is
    simply intermittent.
 
    Of course, the maintenance manuals SHOULD tell us about these
    things but that's a lot to hope for. I have a half dozen maintenance
    manuals on my shelves for the various cars I've owned. Electrically,
    these things are dismal teaching tools.
  	  | Quote: | 	 		  Not sure there will be a carcass to ship you, Bob.  Sorry I didn't
 have a scope to look at waveforms and make a guess about diode health.
 Google is not showing me anything about this behavior in Hyundais,
 but my search technique may need refinement.
 
 I have at least some info to pass along to the repeir guys tomorrow
 morning, but I can;'t help but think, Now what?!  I'd like to hard
 wire the alternator to the battery and ignition switch like an
 intelligent designer, but I fear the possible mayhem that might wreak
 with the onboard computer and idiot light system.  Not liking my
 alternatives much at this point.  Bad on Hyundai for a weak design, I
 think.
 
 | 	  
     Could be. Could be a flaky alternator. It will be interesting
     to see how much the mechanic knows about it . . . or perhaps
     he'll just replace parts until the problem goes away. Good
     luck!
 
     Bob . . .
 
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		sportav8r(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Mon Oct 23, 2006 5:57 am    Post subject: automotive alternator question - OT | 
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				Access to the small wires would be difficult, given the tightly packed
 engine compartment and the fact that they're all housed in connectors
 and wrapped tightly in harness sheathing, nevertheless, I think you're
 right about the replace-parts-until-it's-fixed approach.  I sense
 we're headed down that road.  Will await your reply to me later post
 about the core carcass, etc.
 
 Tnx, Bob.
 
 -Bill B.
  	  | Quote: | 	 		      Interesting!  It would be useful to measure voltages on small
     wires going into the back of the alternator to see if there
     is what appears to be a "command" signal that is turning the
     alternator ON/OFF . . . or whether the alternator itself is
     simply intermittent.
 
     Of course, the maintenance manuals SHOULD tell us about these
     things but that's a lot to hope for. I have a half dozen maintenance
     manuals on my shelves for the various cars I've owned. Electrically,
     these things are dismal teaching tools.
 
 
      Could be. Could be a flaky alternator. It will be interesting
      to see how much the mechanic knows about it . . . or perhaps
      he'll just replace parts until the problem goes away. Good
      luck!
 
      Bob . . .
 
 | 	 
 
 
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