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Fuselage Side Skin Dimpling

 
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ogdenk



Joined: 05 Feb 2007
Posts: 41
Location: Syracuse, NY

PostPosted: Sun May 01, 2016 3:02 pm    Post subject: Fuselage Side Skin Dimpling Reply with quote

I have a question about the fuselage mid side skin dimpling. The instructions say to dimple all of the 3/32" holes that were drilled to the understructure. However, the corresponding holes in the F-1015A outboard seat ribs were not dimpled. They weren't specifically excluded from dimpling, but there was no step where they were dimpled so I didn't do it. This is the outboard rib immediately aft of the spar carry through. I have attached a clip of from the construction manual of this area. The holes in the F-1018 rear seat ribs (the next rib aft of the problem ribs) WERE dimpled as per the instructions.

It's going to be a pain to try and dimple those holes now. It looks like many of them will be hidden in the wing root area so I was thinking of using AN470 rivets in those holes instead of AN426. It looks like some of the holes will be above the wing though, so I will have to figure out a way to dimple those holes or countersink them. I do have a tight fit dimpling set that uses a rivet puller, but the performance is barely acceptable on thinner material. I will probably call Vans on this but I was wondering if others have dealt with this issue and what the resolution was.

Thanks for any thoughts/suggestions.

Kent Ogden

#40710


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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Sun May 01, 2016 7:35 pm    Post subject: Fuselage Side Skin Dimpling Reply with quote

Hi Kent,

I don't remember the specific rib part numbers or anything, so this is
sort of off the cuff, but...

For the rivets that will be hidden in the wing root area, I don't see why
AN470's wouldn't be fine. I think the RV-14 kit used a lot of AN470's there.

And, if you have an area where you have a handful of rivets that are
visible and you want flush rivets, I don't think I'd worry too much about
countersinking a few of them if necessary. I too don't have great luck
with the pop-rivet dimple die set. I did just tonight pull out a vice-grips
dimple die to get some real tight ones...it's a vice grips with dimple dies
welded to them. If you have one of those maybe pull it out.
It's a handy tool when you need it.

At any rate, I wouldn't stress out too much if you're only looking to
countersink a handful
Tim
On 5/1/2016 6:02 PM, Kent Ogden wrote:
Quote:
I have a question about the fuselage mid side skin dimpling. The
instructions say to dimple all of the 3/32" holes that were drilled to
the understructure. However, the corresponding holes in the F-1015A
outboard seat ribs were not dimpled. They weren't specifically
excluded from dimpling, but there was no step where they were dimpled
so I didn't do it. This is the outboard rib immediately aft of the
spar carry through. I have attached a clip of from the construction
manual of this area. The holes in the F-1018 rear seat ribs (the next
rib aft of the problem ribs) WERE dimpled as per the instructions.

It's going to be a pain to try and dimple those holes now. It looks
like many of them will be hidden in the wing root area so I was
thinking of using AN470 rivets in those holes instead of AN426. It
looks like some of the holes will be above the wing though, so I will
have to figure out a way to dimple those holes or countersink them. I
do have a tight fit dimpling set that uses a rivet puller, but the
performance is barely acceptable on thinner material. I will probably
call Vans on this but I was wondering if others have dealt with this
issue and what the resolution was.

Thanks for any thoughts/suggestions.

Kent Ogden

#40710


- The Matronics RV10-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?RV10-List
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jack(at)bedfordlandings.c
Guest





PostPosted: Mon May 02, 2016 3:48 am    Post subject: Fuselage Side Skin Dimpling Reply with quote

Hi Kent,

I’m at this stage myself. I thought about using AN470s but the skin has already been dimpled. I used the pop rivet dimpler where I could, and when I couldn’t I used a machine countersink – it’s been a couple of weeks since I did this and now the skins have been riveted on, but as I recall there were only 4 holes where the substructure was too thick to use the pop rivet dimpling tool. I countersunk those 4 holes and the countersink did not penetrate too far in the inside-most piece of structure to prevent forming a good shop head on the rivet.

The pop-rivet dimpler works ok on the rest of the holes.

Jack Phillips
#40610
Smith Mountain Lake, Virginia
Fuselage

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kent Ogden
Sent: Sunday, May 1, 2016 7:02 PM
To: rv10-list(at)matronics.com
Subject: Fuselage Side Skin Dimpling

I have a question about the fuselage mid side skin dimpling. The instructions say to dimple all of the 3/32" holes that were drilled to the understructure. However, the corresponding holes in the F-1015A outboard seat ribs were not dimpled. They weren't specifically excluded from dimpling, but there was no step where they were dimpled so I didn't do it. This is the outboard rib immediately aft of the spar carry through. I have attached a clip of from the construction manual of this area. The holes in the F-1018 rear seat ribs (the next rib aft of the problem ribs) WERE dimpled as per the instructions.

It's going to be a pain to try and dimple those holes now. It looks like many of them will be hidden in the wing root area so I was thinking of using AN470 rivets in those holes instead of AN426. It looks like some of the holes will be above the wing though, so I will have to figure out a way to dimple those holes or countersink them. I do have a tight fit dimpling set that uses a rivet puller, but the performance is barely acceptable on thinner material. I will probably call Vans on this but I was wondering if others have dealt with this issue and what the resolution was.

Thanks for any thoughts/suggestions.

Kent Ogden

#40710


- The Matronics RV10-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?RV10-List
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