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Recommended mods to my series 6 before covering?

 
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scoobytrash(at)hotmail.co
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PostPosted: Wed Feb 08, 2006 7:49 pm    Post subject: Recommended mods to my series 6 before covering? Reply with quote

I'm almost ready to cover now and I wanted to make sure that
I've added all the mods that people have recommended over
the years, here are the mods I have done:

1) reinforced horiz stab trim motor housing
2) added digital readout for trim position to replace
coil spring/pull cable indicator
3) reinforced wing trailing edge with 3/8" tubing
4) reinforced both seats with strap slings to keep seats
from contacting control tubes on hard landings
5) replace leakage prone hard plastic gas sighting tubes

I did the flapperon rigging and elevator rigging figuring it
would be much easier to do this before things got covered up,
I also installed the cargo floor for the same reason. I havent
done any of the firewall forward installation or instrument panel
work but it doesnt look like that will be any more difficult
after the bird is covered, is that accurate?

Anything that you wish you did before covering?

Thanks for your help!!!!

Scooby Harrington


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roncarolnikko(at)hotmail.
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PostPosted: Wed Feb 08, 2006 9:43 pm    Post subject: Recommended mods to my series 6 before covering? Reply with quote

I had to modify my master cylinder to peddle clearance to allow the proper
position and stop application when rudder peddles were moved. It was nice to
have room. Elevator push pull tube bushing in, battery box? Ron NB Ore
do not archive

Quote:
From: "scooby harrington" <scoobytrash(at)hotmail.com>
Reply-To: kitfox-list(at)matronics.com
To: kitfox-list(at)matronics.com
Subject: Recommended mods to my series 6 before covering?
Date: Thu, 09 Feb 2006 03:47:43 +0000


<scoobytrash(at)hotmail.com>

I'm almost ready to cover now and I wanted to make sure that
I've added all the mods that people have recommended over
the years, here are the mods I have done:

1) reinforced horiz stab trim motor housing
2) added digital readout for trim position to replace
coil spring/pull cable indicator
3) reinforced wing trailing edge with 3/8" tubing
4) reinforced both seats with strap slings to keep seats
from contacting control tubes on hard landings
5) replace leakage prone hard plastic gas sighting tubes

I did the flapperon rigging and elevator rigging figuring it
would be much easier to do this before things got covered up,
I also installed the cargo floor for the same reason. I havent
done any of the firewall forward installation or instrument panel
work but it doesnt look like that will be any more difficult
after the bird is covered, is that accurate?

Anything that you wish you did before covering?

Thanks for your help!!!!

Scooby Harrington




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smokey_bear_40220(at)yaho
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PostPosted: Thu Feb 09, 2006 11:09 am    Post subject: Recommended mods to my series 6 before covering? Reply with quote

Hi Scooby,

That is a good list.

I origionally planned to do only 2 mods on mine, but
ended up with 18 and should have done more. Many of
mine were engine specific, but here are a few that you
might like that I did, or wish I did:

1. Rudder peddles reinforced to prevent breaking.
2. Blind nuts under rudder peddle mounts so you can
remove them from the top without removing the
firewall/heat shield and cutting your fabric.
3. Safety cables on the brake cylinders to prevent
them from extending and jamming the rudder peddles if
the "C" clip comes out.
4. Make sure you have stainless rudder
cables/fittings. I had to change mine out.
5. I changed the quarter windows to single piece
frames I made. No rough joints or rivets.
6. My baggage floor was too close to the elevator
push tube and would rub with weight on it. Add washer
clearance to the floor bottom, back mounts, or enlarge
the floor opening for the pushtube.
7. Blind nuts for baggage floor mounts.
8. Access panels below main tank output fittings so
you can remove the 90 degree fittings easily to
inspect and clean strainers.
9. Some method of cleaning up the verticle tail
transition so that it doesn't have such a hard break
to the tail access panels. Not aerodynamic as is. I
made a foam fairing for mine.
10. Gap seals for both the verticle and horizontal
rudder/elevator gaps. I made the rudder gap only 1/8"
with foam, but should have done the elevator the same
way. I like gap seals better than tape.
11. Stronger tail wheel mount. The welded on flat
plate at the tail that holds the 2 rear spring bolts
is a weak point. I made a bridge and enlarged the
bolts.
12. Better fuel tanks venting. I am tired of the
stains!
13. A quick drain from the header tank so I can
quickly drain the wings and header for maintenance or
wing fold.
14. Install John McB's under seat storage box for
additional space and seat strength.
15. Add more aluminum spreader tubes diagonally
between the tail frame tubes. The tail framing should
be kept as straight as possible, but fabric tension
can bow it in. Even a little bowing weakens the tail
strength. Watch your fabric temps just like for wing
trailing edges.
16. A few extra wires to the wing tips. If you break
a wire, switch to one that works for lights. Or add a
plastic tube you can push new wires thru and remove
the old wires. I have one spare wire per side.

Just some of what I could think of now Scobby. There
has to be others. Hope that helps.

Kurt S. S-5/NSI turbo

--- scooby harrington <scoobytrash(at)hotmail.com> wrote:

Quote:
I'm almost ready to cover now and I wanted to make
sure that
I've added all the mods that people have recommended
over the years, here are the mods I have done:

1) reinforced horiz stab trim motor housing
2) added digital readout for trim position to
replace coil spring/pull cable indicator
3) reinforced wing trailing edge with 3/8" tubing
4) reinforced both seats with strap slings to keep
seats from contacting control tubes on hard landings
5) replace leakage prone hard plastic gas sighting
tubes........


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n981ms(at)yahoo.com
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PostPosted: Wed Feb 15, 2006 11:10 am    Post subject: Recommended mods to my series 6 before covering? Reply with quote

With an IO240 my battery had to go in the tail. I fashioned a hinged door to add better access to the battery. Also gives better access to the trim motor.

Maxwell

scooby harrington <scoobytrash(at)hotmail.com> wrote:


I'm almost ready to cover now and I wanted to make sure that
I've added all the mods that people have recommended over
the years, here are the mods I have done:

1) reinforced horiz stab trim motor housing
2) added digital readout for trim position to replace
coil spring/pull cable indicator
3) reinforced wing trailing edge with 3/8" tubing
4) reinforced both seats with strap slings to keep seats
from contacting control tubes on hard landings
5) replace leakage prone hard plastic gas sighting tubes

I did the flapperon rigging and elevator rigging figuring it
would be much easier to do this before things got covered up,
I also installed the cargo floor for the same reason. I havent
done any of the firewall forward installation or instrument panel
work but it doesnt look like that will be any more difficult
after the bird is covered, is that accurate?

Anything that you wish you did before covering?

Thanks for your help!!!!

Scooby Harrington



---------------------------------


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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?Kitfox-List
Back to top
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