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Continuous duty contactor wiring question

 
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rv8ch



Joined: 10 Jan 2006
Posts: 250
Location: Switzerland

PostPosted: Sat Mar 04, 2006 4:38 am    Post subject: Continuous duty contactor wiring question Reply with quote

Hi,

I've got a S701-1 contactor I purchased from B&C
http://www.bandc.biz/S701-1.html which I want to
use in a slightly different application.

I want to use it as suggested by Eric with his
OVP module. http://www.periheliondesign.com/LOVM.htm

The wiring for his OVP module requires that I
use the 12v line as the contactor control, not
the ground wire used in the battery contactor
application.

I've read the battery contactor information in
chapter 8 several times, but I still really
don't quite understand the role of the spike
suppression diode, nor whether or not I will
need one.

Should I use the spike suppression diode?
Should it be installed between the two
coil terminals? If so, does it matter
which terminal is (+) and which is (-)?

Thanks for any tips!
Mickey

--
Mickey Coggins
http://www.rv8.ch/
#82007 finishing


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paul.mcallister



Joined: 09 Jan 2006
Posts: 177
Location: Waukesha, WI USA

PostPosted: Sat Mar 04, 2006 6:13 am    Post subject: Continuous duty contactor wiring question Reply with quote

Mickey,

It is advisable to put spike suppression across the coil of any relay. It
can be accomplished with a diode connected in the reverse polarity to the
voltage source being used to energize it, or a transorb device with a rating
greater than the voltage being used to energize the coil.

The spike suppression is required to dissipate the voltage generated as a
result of the magnetic field collapsing when the relay is de energized.

I am curious as to the application and wondering if a relay of this size
might be overkill.... it really depends on what your application.

Paul


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rv8ch



Joined: 10 Jan 2006
Posts: 250
Location: Switzerland

PostPosted: Sat Mar 04, 2006 7:45 am    Post subject: Continuous duty contactor wiring question Reply with quote

Quote:
It is advisable to put spike suppression across the coil of any relay. It
can be accomplished with a diode connected in the reverse polarity to the
voltage source being used to energize it, or a transorb device with a rating
greater than the voltage being used to energize the coil.

Paul, Thanks for your help.

I've got the diode that was delivered with the contactor, so
I guess that would work. I'm still not clear on which direction
to install the diode. It seems like with the two coil terminals
it doesn't matter which side is positive or negative. Should
the diode restrict flow from (+) to (-) or the other way around?

Quote:
The spike suppression is required to dissipate the voltage generated as a
result of the magnetic field collapsing when the relay is de energized.

I'll trust you on that one, but I don't understand. No biggie.

Quote:
I am curious as to the application and wondering if a relay of this size
might be overkill.... it really depends on what your application.

It is overkill for just a b-lead switch, but to simplify
my wiring, the starter energy also flows through it.

Thanks again,
Mickey

--
Mickey Coggins
http://www.rv8.ch/
#82007 finishing
do not archive


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klehman(at)albedo.net
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PostPosted: Sat Mar 04, 2006 8:13 am    Post subject: Continuous duty contactor wiring question Reply with quote

Mickey
A diode flows electrons (current) in one direction only exactly like a
one way check valve. That is why the schematic diagram of a diode even
looks like a one way arrow. The pointed end of the arrow is the end of
the diode that is usually marked with a white bar and that end must go
to the positive terminal of the coil. Otherwise the positive battery
current will flow through it to ground which will destroy the diode
and/or blow the fuse. Anytime you have a coil of wire just assume that
the current wants to keep flowing after you turn off the power. So the
diode lets the current keep flowing from the negative side of the coil
back into the positive side of the coil instead of out through other
circuitry where you might not want it to go. As mentioned the decaying
magnetic field can initiate a significant voltage spike so the diode
prevents that and lets the current goes round and round and lowly
dissipate as heat.
(We could debate which way electrons really flow but most of us still
think of electricity as flowing out of the positive battery terminal for
the above explanation.)
Ken

Mickey Coggins wrote:

Quote:




>It is advisable to put spike suppression across the coil of any relay. It
>can be accomplished with a diode connected in the reverse polarity to the
>voltage source being used to energize it, or a transorb device with a rating
>greater than the voltage being used to energize the coil.
>
>

Paul, Thanks for your help.

I've got the diode that was delivered with the contactor, so
I guess that would work. I'm still not clear on which direction
to install the diode. It seems like with the two coil terminals
it doesn't matter which side is positive or negative. Should
the diode restrict flow from (+) to (-) or the other way around?



>The spike suppression is required to dissipate the voltage generated as a
>result of the magnetic field collapsing when the relay is de energized.
>
>

I'll trust you on that one, but I don't understand. No biggie.



>I am curious as to the application and wondering if a relay of this size
>might be overkill.... it really depends on what your application.
>
>

It is overkill for just a b-lead switch, but to simplify
my wiring, the starter energy also flows through it.

Thanks again,
Mickey





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rv8ch



Joined: 10 Jan 2006
Posts: 250
Location: Switzerland

PostPosted: Wed Mar 08, 2006 9:29 am    Post subject: Continuous duty contactor wiring question Reply with quote

Quote:
Remember folks, questions like this are ALWAYS
best addressed to the designer/manufacturer
of the product. ...

You are right. I was thinking of the product as
the contactor, and Eric's product as a switch.
In any case, Eric has a nifty product to protect
the coils from doing whatever bad thing it is
that they do. He calls them "snapjacks", and
they do the trick.

http://www.periheliondesign.com/suppressors.htm

Just an aside - I *really* like doing business
with Eric. He makes it easy to buy his stuff
(paypal, logical website) and gives me no hassle
about shipping international via USPS. Stuff
usually arrives three to five days after ordering.
Not to mention that he has some cool products!

--
Mickey Coggins
http://www.rv8.ch/
#82007 finishing


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