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P Mags

 
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Speedy11(at)aol.com
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PostPosted: Wed Feb 21, 2007 10:29 pm    Post subject: P Mags Reply with quote

The initial info I have is that one P Mag advanced the timing too far resulting in power loss since the fuel/air mixture was ignited as in entered the cylinder. During a power loss, the pilot should cycle the ignition source to left/right/both to check for any improvement. The P Mags don't revert to the internal generator until electrical power is lost. Since electrical power was available, a P Mag would not revert to the backup mode, so that means when the faulty ignition is turned off, the engine would run normally again. Initial indications are the pilot did not cycle the ignitions through left/right.
I will be interesting to see what Brad discovers.
Stan Sutterfield


Quote:
Nope Dual P mags. They did NOT fail. I believe ONE of them went to very
advanced timing. It has the effect of fouling up the timing completely
because once the charge has been lit the second spark doesn't do
anything.



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nuckollsr(at)cox.net
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PostPosted: Thu Feb 22, 2007 5:22 am    Post subject: P Mags Reply with quote

At 01:27 AM 2/22/2007 -0500, you wrote:

Quote:
The initial info I have is that one P Mag advanced the timing too far
resulting in power loss since the fuel/air mixture was ignited as in
entered the cylinder. During a power loss, the pilot should cycle the
ignition source to left/right/both to check for any improvement.

Makes sense . . .

Quote:
The P Mags don't revert to the internal generator until electrical power
is lost. Since electrical power was available, a P Mag would not revert
to the backup mode, so that means when the faulty ignition is turned off,
the engine would run normally again.

Hmmmm . . . whether or not ship's power is present,
placing the P-Mag switch in the OFF position should
shut it down.

Quote:
Initial indications are the pilot did not cycle the ignitions through
left/right.
I will be interesting to see what Brad discovers.

As will we all. Thanks!

A client and I have discussed making a trip to
Dallas/Ft.Worth area to visit both Plane Power
and Emagair. I'm hoping to forge some good lines
of communication with both of these companies
with a goal of providing accurate, filtered-for-
sensibility data should either of these folks
encounter a pot-hole in the road.

Bob . . .


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Fred.Stucklen(at)UTCPower
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PostPosted: Thu Feb 22, 2007 5:25 am    Post subject: P Mags Reply with quote

Interesting problem... EMAG does have a service bulletin out on their latest software change.
See http://emagair.com/Service%20Notes.htm This is for software updates that occurred
between 12/06 and 2/07, and it involves how the engine timing is set while in the setup mode.
I'm not sure if it would effect timing during normal engine operation, unless the power to the
PMAGS was cycled in flight. Then it's perceivable that the timing could have been changed.
Of course, this is all conjecture until all the facts are learned......

Fred Stucklen
RV-6A N925RV 720 Hrs
Two PMAGS


Subject: Re: P Mags From: ([email]Speedy11(at)aol.com?subject=Re:%20P%20Mags&replyto=d44.25c73b2.330e91cb(at)aol.com[/email])Speedy11(at)aol.com ([email]Speedy11(at)aol.com?subject=Re:%20P%20Mags&replyto=d44.25c73b2.330e91cb(at)aol.com[/email]) Date: [b]Wed Feb 21 - 10:29 PM[/b]
[quote]
Quote:
The initial info I have is that one P Mag advanced the timing too far
resulting in power loss since the fuel/air mixture was ignited as in entered the

cylinder. During a power loss, the pilot should cycle the ignition source to
left/right/both to check for any improvement. The P Mags don't revert to the
internal generator until electrical power is lost. Since electrical power was

available, a P Mag would not revert to the backup mode, so that means when the

faulty ignition is turned off, the engine would run normally again. Initial
indications are the pilot did not cycle the ignitions through left/right.
I will be interesting to see what Brad discovers.
Stan Sutterfield
[b]


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frank.hinde(at)hp.com
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PostPosted: Thu Feb 22, 2007 6:45 am    Post subject: P Mags Reply with quote

Well he didn't discover anything wrong with mine...Darn those intermittent faults...Smile

Not quite sure I understand what your saying Stan.... When we say cycle the E/Pmags we mean to ground the P lead...I.e the mag that is turned off will stop firing. You mention removing the power to the Pmag but that will do nothing to stop the Pmag firing because as you say the backup alt will continue to make sparks.

In order to fault find which P/emag has gone whacko you have to stop each one form working to see if the situation gets better...i.e ground the P lead.

Frank

From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Speedy11(at)aol.com
Sent: Wednesday, February 21, 2007 10:27 PM
To: aeroelectric-list(at)matronics.com
Subject: Re: P Mags

The initial info I have is that one P Mag advanced the timing too far resulting in power loss since the fuel/air mixture was ignited as in entered the cylinder. During a power loss, the pilot should cycle the ignition source to left/right/both to check for any improvement. The P Mags don't revert to the internal generator until electrical power is lost. Since electrical power was available, a P Mag would not revert to the backup mode, so that means when the faulty ignition is turned off, the engine would run normally again. Initial indications are the pilot did not cycle the ignitions through left/right.
I will be interesting to see what Brad discovers.
Stan Sutterfield


Quote:
Nope Dual P mags. They did NOT fail. I believe ONE of them went to very
advanced timing. It has the effect of fouling up the timing completely
because once the charge has been lit the second spark doesn't do
anything.



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frank.hinde(at)hp.com
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PostPosted: Thu Feb 22, 2007 7:04 am    Post subject: P Mags Reply with quote

Yes, OFF being the Plead is grounded.

I certainly would not advocate trying to put the E/pmag in test mode in
flight, too complex and to lengthy to think through.

All you need to do is shut one unit down hard..I.e ground the P
lead...If it gets better great, if not simply repeat in the other
e/pmag.

I have a small bone of contention with the most recent incident. The
story goes the timing was so advanced the charge simply puffed thru the
open exhaust valve, implying this is a relatively harmless event. In my
reading of the effects of excessively advanced timing it seems this can
be very destructive pre-ignition. Remember that I and our friend saw
very high oil temps and CHT's. According to my reading of some of the
maintenance articles published by engine shops, preignition is caused by
the charge being ignited while the piston is still travelling UP the
bore. The piston then has to compress the rapidly expanding (and hot)
charge.

Apparently the very high cylinder pressures can then force this hot
charge past the rings and heat the oil directly. It also adds
considerable stress to the bottom end bearings.

As you can see from the above description this stuation can be very
destructive. I didn't want folks to think this was a relatively harmless
situation as it could (from what has been explained to me) destroy the
engine in short order.

I have yet to do an oil anaylisis which I hope will show no abnormal
levels.

Frank

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mlas(at)cox.net
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PostPosted: Thu Feb 22, 2007 7:46 am    Post subject: P Mags Reply with quote

Frank is right again! The point he makes is as a very important. What
is the effect of an ignition system going off time? In this case and
the one I was involved with the P-mag appeared to go more advanced.
Pre-ignition in an aircraft engine is a very bad thing! So it seems
that the change in potential timing advance could be a bigger problem
then a strait forward failure. Going back to Kelly's position about
mags vs. CDI and the like, I believe this would be one for the mag pro
side of the page. Mind you, I run dual LSE Plasma III on one of my
airplanes and love it.

Mike Larkin

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N6030X(at)DaveMorris.com
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PostPosted: Thu Feb 22, 2007 7:47 am    Post subject: P Mags Reply with quote

Yes, I believe the latest word we have from the engine experts is
that the destructive effects we have always blamed on "detonation"
are actually caused by "preignition", the latter being the one that
punches holes in pistons and generally destroys the engine in short
order. Whereas "detonation" actually occurs in a broad range from
"mild" to "severe" with the milder end having no ill effects on the engine.

For reference: http://www.avweb.com/news/pelican/194452-1.html

Dave Morris

At 08:59 AM 2/22/2007, you wrote:
Quote:

(Corvallis)" <frank.hinde(at)hp.com>
I have a small bone of contention with the most recent incident. The
story goes the timing was so advanced the charge simply puffed thru the
open exhaust valve, implying this is a relatively harmless event. In my
reading of the effects of excessively advanced timing it seems this can
be very destructive pre-ignition. Remember that I and our friend saw
very high oil temps and CHT's. According to my reading of some of the
maintenance articles published by engine shops, preignition is caused by
the charge being ignited while the piston is still travelling UP the
bore. The piston then has to compress the rapidly expanding (and hot)
charge.

Apparently the very high cylinder pressures can then force this hot
charge past the rings and heat the oil directly. It also adds
considerable stress to the bottom end bearings.

As you can see from the above description this stuation can be very
destructive. I didn't want folks to think this was a relatively harmless
situation as it could (from what has been explained to me) destroy the
engine in short order.

I have yet to do an oil anaylisis which I hope will show no abnormal
levels.

Frank


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nuckollsr(at)cox.net
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PostPosted: Thu Feb 22, 2007 9:52 am    Post subject: P Mags Reply with quote

At 08:22 AM 2/22/2007 -0500, you wrote:

Quote:
Interesting problem... EMAG does have a service bulletin out on their
latest software change.
See
<http://emagair.com/Service%20Notes.htm>http://emagair.com/Service%20Notes.htm
This is for software updates that occurred
between 12/06 and 2/07, and it involves how the engine timing is set while
in the setup mode.
I'm not sure if it would effect timing during normal engine operation,
unless the power to the
PMAGS was cycled in flight. Then it's perceivable that the timing could
have been changed.
Of course, this is all conjecture until all the facts are learned......

Drop them a note and ask. When in doubt, talk to the
"horse" . . .

Bob . . .

----------------------------------------
( IF one aspires to be "world class", )
( what ever you do must be exercised )
( EVERY day . . . )
( R. L. Nuckolls III )
----------------------------------------


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nuckollsr(at)cox.net
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PostPosted: Thu Feb 22, 2007 10:03 am    Post subject: P Mags Reply with quote

At 02:59 PM 2/22/2007 +0000, you wrote:

Quote:

<frank.hinde(at)hp.com>

Yes, OFF being the Plead is grounded.

I certainly would not advocate trying to put the E/pmag in test mode in
flight, too complex and to lengthy to think through.

How does one do this? Perhaps I'm behind the
curve on this but I thought that powering up
a Emagair product with the p-lead grounded offered
the mechanic a built in "buzzer" used to
set the mechanical timing. Are there "test"
functions beyond this capability?

Quote:
All you need to do is shut one unit down hard..I.e ground the P
lead...If it gets better great, if not simply repeat in the other
e/pmag.

I have a small bone of contention with the most recent incident. The
story goes the timing was so advanced the charge simply puffed thru the
open exhaust valve, implying this is a relatively harmless event. In my
reading of the effects of excessively advanced timing it seems this can
be very destructive pre-ignition. Remember that I and our friend saw
very high oil temps and CHT's. According to my reading of some of the
maintenance articles published by engine shops, preignition is caused by
the charge being ignited while the piston is still travelling UP the
bore. The piston then has to compress the rapidly expanding (and hot)
charge.

If someone observes high temps . . . then this implies
that the condition existed for some period of time.
From onset of a problem to the time that any temperature
becomes "high" has to be on the order of minutes.

The image painted by these words suggests a sort of
mental paralysis . . . the fact that the pilot chose
an off-field landing further suggests that he didn't
have a good understanding of how his equipment worked
nor did he have a "plan" for dealing with things that
have proven to be in-flight diagnosed and dealt with
toward the goal of a happy ending.
Quote:
Apparently the very high cylinder pressures can then force this hot
charge past the rings and heat the oil directly. It also adds
considerable stress to the bottom end bearings.

Higher than those pressures/stresses that occur when timing
is optimized for maximum realization of available
energy from the fuel?
Quote:
As you can see from the above description this stuation can be very
destructive. I didn't want folks to think this was a relatively harmless
situation as it could (from what has been explained to me) destroy the
engine in short order.

I'm not sure that the combustion physics teamed
with knowledge of the strengths of engine components
and stresses encountered in NORMAL operations
support the notion that the engine is mechanically
at risk for the hypothesized failure.

George Braley - are you watching this thread? Can you help
with a dissertation on the underlying simple-ideas?

Bob . . .


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frank.hinde(at)hp.com
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PostPosted: Thu Feb 22, 2007 11:13 am    Post subject: P Mags Reply with quote

How does one do this? Perhaps I'm behind the
curve on this but I thought that powering up
a Emagair product with the p-lead grounded offered
the mechanic a built in "buzzer" used to
set the mechanical timing. Are there "test"
functions beyond this capability?

Nope I think you got it right there Bob...In theory you could do this in
flight which is what I thought a previous lister was prosing.

Quote:
All you need to do is shut one unit down hard..I.e ground the P
lead...If it gets better great, if not simply repeat in the other
e/pmag.

I have a small bone of contention with the most recent incident. The
story goes the timing was so advanced the charge simply puffed thru the

Quote:
open exhaust valve, implying this is a relatively harmless event. In my

Quote:
reading of the effects of excessively advanced timing it seems this can

Quote:
be very destructive pre-ignition. Remember that I and our friend saw
very high oil temps and CHT's. According to my reading of some of the
maintenance articles published by engine shops, preignition is caused
by the charge being ignited while the piston is still travelling UP the

Quote:
bore. The piston then has to compress the rapidly expanding (and hot)
charge.

If someone observes high temps . . . then this implies
that the condition existed for some period of time.
From onset of a problem to the time that any temperature
becomes "high" has to be on the order of minutes.

Depends when you Notice the problem...Yes it is minutes, but you also
have to connect high CHT's to a timing problem...I didn't

The image painted by these words suggests a sort of
mental paralysis . . . the fact that the pilot chose
an off-field landing further suggests that he didn't
have a good understanding of how his equipment worked
nor did he have a "plan" for dealing with things that
have proven to be in-flight diagnosed and dealt with
toward the goal of a happy ending.

Mental paralysis?.....I'm a MECHANICAL engineer...we don't have
those...Smile. As I said you had to connect high temps to wobbly timing. In
my case the engine was running perfectly, just showing whacko temps...As
all the temps were measured by the Dynon EMS I was a first almost
convinced it was a Dynon grounding issue, I.e not a problem at all.
Quote:
Apparently the very high cylinder pressures can then force this hot
charge past the rings and heat the oil directly. It also adds
considerable stress to the bottom end bearings.

Higher than those pressures/stresses that occur when timing
is optimized for maximum realization of available
energy from the fuel?

No but the piston is already on the way down...i.e the peak pressure may
be the same but it is reducing rapidly...We know that blowby always
happens, but in a pre-igniton situation it happens for much longer,
therefore more blowby and direct heating of the oil.

At least this is how it was explained to me...I am not an expert on
preignition by any streatch.
Quote:
As you can see from the above description this stuation can be very
destructive. I didn't want folks to think this was a relatively
harmless situation as it could (from what has been explained to me)
destroy the engine in short order.

I'm not sure that the combustion physics teamed
with knowledge of the strengths of engine components
and stresses encountered in NORMAL operations
support the notion that the engine is mechanically
at risk for the hypothesized failure.

George Braley - are you watching this thread? Can you help
with a dissertation on the underlying simple-ideas?

Yes inquiring mind most definatly want to know...Smile

Bob . . .
_Frank


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rv9jim(at)juno.com
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PostPosted: Thu Feb 22, 2007 12:40 pm    Post subject: P Mags Reply with quote

Stan,
Brad has put out a service bulletin on the "E-Mags" to check for
the possibility of a "vacuum" caused timing change. These units were put
out in the last 90 days or so. His bulletin says to check the units by
trying to change the timing by sucking on the vac hoses rather than the
"pressure" method. I had my 'mags in for the latest software change so
they could have had the "wrong" software installed. I checked them out
last Sunday and they will not change the timing function no matter how
hoard I suck on the vac hose. I'm not sure this may have caused the
problem but worth the check out and having the latest software installed.

Jim


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BobsV35B(at)aol.com
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PostPosted: Thu Feb 22, 2007 12:41 pm    Post subject: P Mags Reply with quote

Good Afternoon Frank,
Actually, if the timing is advanced, the pressures and temperature can, and probably will, be much higher than the pressures and temperatures developed when the fire is lit at the proper point. Any time the peak pressure point gets closer to TDC than ten or eleven degrees, the crank shaft has a LOT more resistance and the pressure can be as high as twelve hundred to fifteen hundred pounds whereas if the ignition event is properly timed the same engine may never see a pressure above eight hundred pounds.

It can make a VERY big difference.

Happy Skies,

Old Bob
AKA
Bob Siegfried
Ancient Aviator
Stearman N3977A
Brookeridge Air Park LL22
Downers Grove, IL 60516
630 985-8503


In a message dated 2/22/2007 1:15:55 P.M. Central Standard Time, frank.hinde(at)hp.com writes:
Quote:
Higher than those pressures/stresses that occur when timing
is optimized for maximum realization of available
energy from the fuel?





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harley(at)AgelessWings.co
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PostPosted: Thu Feb 22, 2007 1:24 pm    Post subject: P Mags Reply with quote

Jim...

>>they will not change the timing function no matter how hoard I suck on the vac hose.<<

Did you try TWO quick short "sucks", so to speak?<G> 0.5 psi or greater? On reading the email I received from them, I interpreted it as it takes two short pulses to change the setting.

Mine aren't installed yet, or I'd try it.

Harley

James H Nelson wrote: [quote]
Quote:
--> AeroElectric-List message posted by: James H Nelson <rv9jim(at)juno.com> (rv9jim(at)juno.com)

Stan,
Brad has put out a service bulletin on the "E-Mags" to check for
the possibility of a "vacuum" caused timing change. These units were put
out in the last 90 days or so. His bulletin says to check the units by
trying to change the timing by sucking on the vac hoses rather than the
"pressure" method. I had my 'mags in for the latest software change so
they could have had the "wrong" software installed. I checked them out
last Sunday and they will not change the timing function no matter how
hoard I suck on the vac hose. I'm not sure this may have caused the
problem but worth the check out and having the latest software installed.

Jim

[b]


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frank.hinde(at)hp.com
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PostPosted: Thu Feb 22, 2007 1:31 pm    Post subject: P Mags Reply with quote

Thanks Bob

Yup...that is my fear for the long term. I will start an oil analysis program as the motor will be about 100 hours old at the next change.

Otherwise the engine appears normal. The borescope did not reveal any signs of pre ignition on the pistons.

Thanks

Frank

Do not archive

From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of BobsV35B(at)aol.com
Sent: Thursday, February 22, 2007 12:38 PM
To: aeroelectric-list(at)matronics.com
Subject: Re: Re: P Mags

Good Afternoon Frank,
Actually, if the timing is advanced, the pressures and temperature can, and probably will, be much higher than the pressures and temperatures developed when the fire is lit at the proper point. Any time the peak pressure point gets closer to TDC than ten or eleven degrees, the crank shaft has a LOT more resistance and the pressure can be as high as twelve hundred to fifteen hundred pounds whereas if the ignition event is properly timed the same engine may never see a pressure above eight hundred pounds.

It can make a VERY big difference.

Happy Skies,

Old Bob
AKA
Bob Siegfried
Ancient Aviator
Stearman N3977A
Brookeridge Air Park LL22
Downers Grove, IL 60516
630 985-8503


In a message dated 2/22/2007 1:15:55 P.M. Central Standard Time, frank.hinde(at)hp.com writes:
Quote:
Higher than those pressures/stresses that occur when timing
is optimized for maximum realization of available
energy from the fuel?





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PostPosted: Thu Feb 22, 2007 7:49 pm    Post subject: P Mags Reply with quote

Hi Harley,
I'll give it a try tomorrow. I'm adding a 6 position fuse holder
as I ran out of fuses to do things... Checking out the panel for things
to work so I can close it up soon.
Jim Nelson
RV9-A


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