smgates
 
 
  Joined: 13 Apr 2019 Posts: 13 Location: Perth, Australia
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				 Posted: Sun Dec 11, 2022 4:31 am    Post subject: Kolb-List Digest: 5 Msgs - 12/10/22 | 
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				Hi Jay,
 
 On my Firestar II I only have turnbuckles on the elevator cable at the base
 of the joystick. 
 
 There are no turnbuckles on the rudder cables on mine - I believe because
 they are not needed if the cables are made the same length because the
 tension is maintained in the cables by springs forward of the rudder pedals,
 and then more tension on the cable from when one's feet rest or push on
 them.
 
 Regarding the aileron counterweights, they are simply a steel rod which
 slides into the end-cap tube projecting forward of the aileron torque tube
 just outboard of the wing tips - your drawings should show this. Before
 sliding the counterweight rod into the tube, drill a clearance hole for an
 AN4 bolt into through one wall of the end-cap tube about 1/2" from the open
 end of the tube. Then with no external biasing loads (such as pushrods or
 fabric etc, ie the aileron is able to freely swivel on its pivot hinges),
 slide the rod in or out (aft or forward) to make the aileron balance so it
 swings to a horizontal resting state. You may have to have the wing upside
 down to be able to get the aileron to balance, by having its CoG below the
 pivot line, as opposed to above the pivot line. Then lock the rod in place
 by drilling a tapping drill through the outer tube clearance hole into the
 rod, then remove the rod and fully tap the hole. Reinsert the rod and bolt
 it in place with washer and lockwasher or Loctite. 
 
 Regards
 Steve
 
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