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Regulator failure

 
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mikepienaar09(at)gmail.co
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PostPosted: Mon Sep 14, 2020 4:54 pm    Post subject: Regulator failure Reply with quote

A friend has an aircraft with a wind/propellor driven generator controlled by a "Ford type" regulator. The aircraft made its first flight in 6 years recently and the regulator was completely fried. Everything inside was heat damaged and the insulation on the wires entering the regulator melted off.

Where do we start looking?
Thanks
Mike


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jluckey(at)pacbell.net
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PostPosted: Mon Sep 14, 2020 5:37 pm    Post subject: Regulator failure Reply with quote

Mike,
1. Do you know that the wiring was good before the flight?
2. Part numbers / nameplate data for generator & regulator?
3. How many amps can this generator generate?
4. It's a generator and not an alternator?
5. Any pictures?


-Jeff



On Monday, September 14, 2020, 06:04:06 PM PDT, mike Pienaar <mikepienaar09(at)gmail.com> wrote:




A friend has an aircraft with a wind/propellor driven generator controlled by a "Ford type" regulator. The aircraft made its first flight in 6 years recently and the regulator was completely fried. Everything inside was heat damaged and the insulation on the wires entering the regulator melted off.

Where do we start looking?
Thanks
Mike


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mikepienaar09(at)gmail.co
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PostPosted: Mon Sep 14, 2020 8:18 pm    Post subject: Regulator failure Reply with quote

1. Ran when parked2. Generator is believed to be a converted Evenrude generator
3 Not sure about the amps
4 Is a generator
5 Pictures will follow
Thanks
Mike
On Mon, Sep 14, 2020 at 6:43 PM Jeff Luckey <jluckey(at)pacbell.net (jluckey(at)pacbell.net)> wrote:

Quote:

Mike,
1. Do you know that the wiring was good before the flight?
2. Part numbers / nameplate data for generator & regulator?
3. How many amps can this generator generate?
4. It's a generator and not an alternator?
5. Any pictures?


-Jeff



On Monday, September 14, 2020, 06:04:06 PM PDT, mike Pienaar <mikepienaar09(at)gmail.com (mikepienaar09(at)gmail.com)> wrote:




A friend has an aircraft with a wind/propellor driven generator controlled by a "Ford type" regulator. The aircraft made its first flight in 6 years recently and the regulator was completely fried. Everything inside was heat damaged and the insulation on the wires entering the regulator melted off.

Where do we start looking?
Thanks
Mike






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user9253



Joined: 28 Mar 2008
Posts: 1908
Location: Riley TWP Michigan

PostPosted: Tue Sep 15, 2020 5:26 am    Post subject: Re: Regulator failure Reply with quote

How many wires are coming out of the generator, 2 or 3 or ?
Do you know if the output is AC or DC? If not, can you measure it?
I suggest that the generator be disconnected from the aircraft electrical
system. Then connect the generator output to a high wattage load such
as an automotive headlight and go for a test flight. Measure the AC and
DC voltage and current through the load. If you suspect the unregulated
generator voltage and current might be too high for a single headlight,
connect two headlights in series.


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