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FUSES or CIRCUIT BREAKERS IN SERIES

 
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user9253



Joined: 28 Mar 2008
Posts: 1908
Location: Riley TWP Michigan

PostPosted: Mon Jun 01, 2020 4:59 am    Post subject: FUSES or CIRCUIT BREAKERS IN SERIES Reply with quote

My microwave oven blew its ABC 20 fuse and also tripped the 20 amp
circuit breaker in the service entrance panel. I tested the 4 door switches
and the transformer and large capacitor, finding nothing wrong. So I
replaced the fuse. The microwave worked for a couple of days before the
same thing happened again, blowing the 20 amp internal fuse and tripping the
20 amp circuit breaker. Looking at the schematic
https://www.appliancefactoryparts.com/content/pdfs/170873-1.pdf
one of the door switches provides a short circuit path between the hot and
neutral supply. Evidently if plastic parts wear out, that can cause a timing
issue between the operation of the door switches. When that happens, the
electrical supply to the microwave is shorted out. That is a poor design in
my opinion. I pulled a wire off from the door switch, the one which is capable of
shorting out the supply voltage. The microwave has been working fine since.
The purpose of this post is to warn against designing aircraft electrical
systems with two circuit protection devices in series, for instance a main
fuse and a load fuse. Without extensive testing, it is not known if a short
circuit in a load circuit will blow the main fuse in addition to the load fuse,
even if the fuses are different sizes. There is a reason why most aircraft
electrical systems do not have a fuse protecting the main power bus.
If that fuse blows, the whole electrical system goes down.


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Joe Gores
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nuckolls.bob(at)aeroelect
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PostPosted: Mon Jun 01, 2020 6:34 pm    Post subject: FUSES or CIRCUIT BREAKERS IN SERIES Reply with quote

Quote:
Without extensive testing, it is not known if a short
circuit in a load circuit will blow the main fuse in addition to the load fuse,
even if the fuses are different sizes.

It's easily predicted. Circuit protective devices of
all stripes have plots of trip response times vs.
current draw.

Hair dryers have fuses built in. The wall socket
used to supply the hair dryer is protected with
a breaker at the box. The box feeders may have
a main breaker that supplies both buses via
feeders that come into the house. The pole-transformer
is probably fitted with a fuse at the HI-side
of the primary tap to the neighborhood distribution
feeder . . . and so it goes.

From hair dryer to gas-fired turbine, there are
perhaps dozens of circuit protective devices all
of which are in series. But to be sure, they are
tailored to anticipated loads vs. trip times
under fault conditions.

Careful crafting of this protective 'ladder'
components prevents a short in your microwave
from throwing the whole neighborhood into darkness.

Quote:
There is a reason why most aircraft
electrical systems do not have a fuse protecting the main power bus.
If that fuse blows, the whole electrical system goes down.

It's true that feeder protection is rare in light aircraft.
Not so rare in heavier singles and twins (See attached
picture of A36 firewall circa 1995) and quite common
in aircraft like the B787.

But to be sure, any circuit protective device
situated upstream of another CPD will be an
order of magnitude more robust than its downstream
brother.


Bob . . .


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millner(at)me.com
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PostPosted: Mon Jun 01, 2020 7:27 pm    Post subject: FUSES or CIRCUIT BREAKERS IN SERIES Reply with quote

In electric power, it’s called relay coordination. Sometimes they get it wrong, and the northeast is plunged into darkness for days... 9 months later, birth rate jumps!

Paul

Sent from my iPhone

Quote:
On Jun 1, 2020, at 7:46 PM, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> wrote:


Quote:
Without extensive testing, it is not known if a short
circuit in a load circuit will blow the main fuse in addition to the load fuse,
even if the fuses are different sizes.

It's easily predicted. Circuit protective devices of
all stripes have plots of trip response times vs.
current draw.

Hair dryers have fuses built in. The wall socket
used to supply the hair dryer is protected with
a breaker at the box. The box feeders may have
a main breaker that supplies both buses via
feeders that come into the house. The pole-transformer
is probably fitted with a fuse at the HI-side
of the primary tap to the neighborhood distribution
feeder . . . and so it goes.

From hair dryer to gas-fired turbine, there are
perhaps dozens of circuit protective devices all
of which are in series. But to be sure, they are
tailored to anticipated loads vs. trip times
under fault conditions.

Careful crafting of this protective 'ladder'
components prevents a short in your microwave
from throwing the whole neighborhood into darkness.

Quote:
There is a reason why most aircraft
electrical systems do not have a fuse protecting the main power bus.
If that fuse blows, the whole electrical system goes down.

It's true that feeder protection is rare in light aircraft.
Not so rare in heavier singles and twins (See attached
picture of A36 firewall circa 1995) and quite common
in aircraft like the B787.

But to be sure, any circuit protective device
situated upstream of another CPD will be an
order of magnitude more robust than its downstream
brother.


Bob . . . <A36_Firewall.jpg>



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