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Panel grounding

 
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benjamin.fremond(at)wanad
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PostPosted: Sun Apr 09, 2006 3:06 am    Post subject: Panel grounding Reply with quote

Hi all,

I build a Dyn'Aero MCR Sportster kit : this is a two seats carbon epoxy
aircraft inspired from Michel Colomban's Bambi. It is Rotax 912 powered,
and Z-16 wired. First flight expected in a few weeks ! Two years ago,
before reading "The AeroElectric Connection" and subscribing to this list,
I would never have thought of wiring it myself. And this is done ! And for
the moment, in my garage, everything works well ! Many, many thanks to Bob
Nuckolls and all the contributors of the list !
In this aircraft, the aluminium panel is electrically isolated from the
airframe, due to the rubber shock-mounts and the composite structure.

I don't know whether the cases of my VHF (Microair M760), transponder
(Filser TRT600) and intercom (Flightcom 403 mc) are all internally grounded
or not (to the avionics ground bus, via their respective D-sub connectors
and harnesses) but if only one does, the panel itself is actually grounded
too, via its case, and possibly tiny internal connections.

Is it then mandatory (or facultative) to add a big wire between the panel
and the forest-of-ground-tabs ? My concerns are, in this order, security,
protection of expensive avionics and noise.

Any advice appreciated.

Thanks,

Benjamin Fremond
Rennes, France


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nuckollsr(at)cox.net
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PostPosted: Sun Apr 09, 2006 12:11 pm    Post subject: Panel grounding Reply with quote

At 01:09 PM 4/9/2006 +0200, you wrote:

Quote:

=?iso-8859-1?Q?Fr=E9mond?= <benjamin.fremond(at)wanadoo.fr>

Hi all,

I build a Dyn'Aero MCR Sportster kit : this is a two seats carbon epoxy
aircraft inspired from Michel Colomban's Bambi. It is Rotax 912 powered,
and Z-16 wired. First flight expected in a few weeks ! Two years ago,
before reading "The AeroElectric Connection" and subscribing to this list,
I would never have thought of wiring it myself. And this is done ! And for
the moment, in my garage, everything works well ! Many, many thanks to Bob
Nuckolls and all the contributors of the list !
In this aircraft, the aluminium panel is electrically isolated from the
airframe, due to the rubber shock-mounts and the composite structure.

I don't know whether the cases of my VHF (Microair M760), transponder
(Filser TRT600) and intercom (Flightcom 403 mc) are all internally grounded
or not (to the avionics ground bus, via their respective D-sub connectors
and harnesses) but if only one does, the panel itself is actually grounded
too, via its case, and possibly tiny internal connections.

Is it then mandatory (or facultative) to add a big wire between the panel
and the forest-of-ground-tabs ? My concerns are, in this order, security,
protection of expensive avionics and noise.


If you never grounded it, as long as all other grounds get back
to the single point firewall ground, you're not likely to perceive
any problems with respect to noise or other functionality. However,
as a matter of practice in big airplanes, we BOND large hunks of
'floating' metal to heavier ground structures, mostly for lightning
stroke issues. It's a toss up. Of course one never expects to get
hit by the big one but when and if it does happen - See:

http://aeroelectric.com/articles/Anatomy_of_a_Lightning_Strike.pdf

Then likelihood of your electronics surviving (or at least
mitigating damage) goes up if you put a hefty ground conductor
from panel to firewal. I'd suggest a 10AWG with its own bolt
on the panel and a ring terminal on the other end to take it
to the 5/16 brass firewall passthru bolt.

The fact that all other grounds go to this same point means
that you'll have no ground-loop generated noises in spite of
the fact that multiple systems share common grounds at both
ends (panel and firewall).

Bob . . .


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